Front Gearcase Installation - Polaris RANGER 1000 2020 Service Manual

18. If removed, install the drain plug. Add the proper
lubricant to the front gearcase. Check drain plug for
proper torque. Refer to Maintenance Chapter for fluid
fill and change information.
TORQUE
Front Gearcase Drain Plug:
10 ft-lbs (14 Nm)
19. Install the fill plug. Torque to specification. Inspect for
any leaks, prior to installation in vehicle.
TORQUE
Front Gearcase Fill Plug:
10 ft-lbs (14 Nm)

FRONT GEARCASE INSTALLATION

1. Install the front gearcase through the opening in the
front of the chassis. Line up the propshaft with the
splines on the front gearcase during installation.
2. Loosely install the upper front gearcase nut and bolt.
9850045 R01 - 2020-2021 RANGER 1000 Service Manual
© Copyright Polaris Inc.
3. Loosely install the lower front gearcase nut and bolt.
4. Torque the front gearcase mounting bolts to
specification.
TORQUE
Front Gearcase Mounting Bolt:
44 + 90° ft-lbs (60 + 90° N·m)
5. Install the prop shaft on the front gearcase and install
the front prop shaft pinch bolts.
TORQUE
Prop Shaft Pinch Bolt Fastener:
22 ft-lbs (30 N·m)
6. Install the vent line on the gearcase and ensure it's
routed properly.
7. Connect the AWD harness.
FINAL DRIVE
8
8.39