Polaris RANGER 1000 2020 Service Manual page 604

INDEX
Brake Line Routing
Front brake lines from calipers to master cylinder ..........10.5
Rear brake line from junction block to rear calipers ........10.6
Rear brake line from master cylinder to junction block ....10.6
Brake Pads, Front
Inspection........................................................... 10.14
Installation .......................................................... 10.15
Removal............................................................. 10.14
Brake Pads, Rear
Inspection........................................................... 10.23
Installation .......................................................... 10.23
Removal............................................................. 10.22
Brake Pedal
Replacement....................................................... 10.13
Brake System
Assembly View ......................................................10.4
Brake Burnishing Procedure .......................... 10.16, 10.23
Brake Hose and Fitting Inspection..............................2.60
Brake Line Routing .................................................10.5
Brake Pedal Replacement...................................... 10.13
Front Brake Disc Inspection .................................... 10.28
Front Brake Disc Runout ........................................ 10.29
Front Brake Pad Inspection .................................... 10.14
Front Brake Pad Installation.................................... 10.15
Front Brake Pad Removal ...................................... 10.14
Master Cylinder Installation .................................... 10.13
Master Cylinder Removal ....................................... 10.12
Rear Brake Caliper Installation ................................ 10.27
Rear Brake Pad Inspection ..................................... 10.23
Rear Brake Pad Installation .................................... 10.23
Rear Brake Pad Removal....................................... 10.22
Service Notes ........................................................10.2
Specifications ........................................................10.3
Brake System Maintenance
Brake Disc Inspection..............................................2.60
Brake Pad Inspection ..............................................2.60
Fluid Level Inspection..............................................2.58
Fluid Replacement / Brake Bleeding ..................2.58, 10.10
Brake System Service
Brake Line Clocking ................................................10.7
Brake,
Brake Pedal Switch Inspection ................................ 12.19
Brakes
Brake Vibration ......................................................1.67
Brakes Lock ..........................................................1.68
Overheating ..........................................................1.68
Performance Issues ................................................1.68
Troubleshooting Brake Noise ....................................1.67
Break-In Period.......................................................... 2.6
Bushing Replacement
A-Arm .......................................................... 9.15, 9.22
Cargo Box
Assembly View .................................................... 11.16
Charging System
Break Even Test................................................... 12.28
Regulator / Rectifier Operation ................................ 12.26
Stator Tests......................................................... 12.28
Testing Flow Chart................................................ 12.26
Charging System Service
Stator Inspection .................................................. 12.24
Chassis Harness Routing
Below Seat Routing .............................................. 12.14
Cargo Box Routing ............................................... 12.15
IX.2
C
Center Dash Routing............................................. 12.12
Front Lower Vehicle Routing ................................... 12.10
Front Upper Vehicle Routing .....................................12.9
Left Dash Routing................................................. 12.11
Chassis/Main Frame
ROPS
Assembly View ................................................... 11.6
Circuit Protection
Fuse Box Breakout .................................................12.5
Clutch
Bushing Service .....................................................6.20
Connecting Rod
Bearing Selection .................................................... 3.9
Inspection.............................................................3.69
Coolant Strength and Type ..........................................2.36
Cooling Service
Cooling System Assembly View.................................3.77
Engine Oil Cooler Service ........................................3.85
Cooling System
Coolant Service .....................................................3.80
Electrical Breakout Diagram .....................................4.32
Fan Control Circuit Bypass Test.................................4.33
Fan Control Circuit Operation / Testing ........................4.33
Pressure Cap Test ..................................................3.82
Pressure Test ........................................................3.81
Radiator Service ....................................................3.82
Specifications ........................................................3.76
Troubleshooting .....................................................1.39
Cooling System Assembly View
Engine Cooling Assembly ........................................3.78
Radiator Cooling Assembly ......................................3.77
Cooling System Maintenance
Coolant Level Inspection..........................................2.37
Coolant Replacement..............................................2.38
Cooling System Hose Inspection ...............................2.38
Radiator Inspection.................................................2.38
Cooling System Service
Heater Valve Service...............................................3.92
Water Pump Service ...............................................3.87
Crankcase
Inspection.............................................................3.64
Crankshaft
Main Bearing Selection............................................. 3.9
Crankshaft Position Sensor (CPS)
CPS Replacement .................................................. 4.11
CPS Test ..............................................................4.10
Operation Overview ................................................4.10
Cylinder
Inspection.............................................................3.65
Misfire..................................................................1.58
Decal Replacement ................................................. 11.45
Diagnostic ...............................................................1.29
Engine Cranks but does Not Start ..............................1.32
No Crank No Start or Slow Crank...............................1.34
Over Heating .........................................................1.35
Warning Lights.......................................................1.36
Differential
Bevel Differential Assembly ......................................7.27
Operation .............................................................7.23
Differential Solenoid
Circuit Operation .................................................. 12.21
Overview ............................................................ 12.21
Digital Wrench
9850045 R01 - 2020-2021 RANGER 1000 Service Manual
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