Chassis Harness Removal; Chassis Harness Installation - Polaris RANGER 1000 2020 Service Manual

CHASSIS / BODY ELECTRICAL

CHASSIS HARNESS REMOVAL

1. Remove the upper and lower fenders. Refer to Front
Fender Service page 11.32.
2. Remove the front fascia. Refer to Front Fascia
Service.
3. Remove the under hood liner. Refer to Front Body
Assembly View.
4. Remove the floors. Refer to Floor Removal /
Installation.
5. Remove the upper and lower dash panels.
6. Remove the battery and battery tray.
7. Remove the radiator assembly. Refer to Radiator
Removal / Installation.
8. Remove the lower steering shaft and unbolt the EPS
unit from the frame. Refer to Steering Rack Removal
page 9.8.
9. Remove the harness from the vehicle. Refer to
Chassis Harness Routing.
12.16

CHASSIS HARNESS INSTALLATION

1. Install the harness in the vehicle. Refer to Chassis
Harness Routing.
2. Install the lower steering shaft and unbolt the EPS
unit from the frame. Refer to Steering Rack
Installation page 9.8.
3. Install the radiator assembly. Refer to Radiator
Removal / Installation.
4. Install the battery and battery tray. Torque the
fasteners to specification.
TORQUE
Battery Tray Fasteners:
42 in-lbs (5 Nm)
TORQUE
Battery Terminal Fasteners:
40 in-lbs (5 Nm)
TORQUE
Battery Bracket Fasteners:
42 in-lbs (5 Nm)
5. Install the upper and lower dash panels.
6. Install the floors. Refer to Floor Removal / Installation.
7. Install the under hood liner. Refer to Front Body
Assembly View.
8. Install the front fascia. Refer to Front Fascia Service.
9. Install the upper and lower fenders. Refer to Front
Fender Service page 11.32.
10. Verify proper vehicle operation.
9850045 R01 - 2020-2021 RANGER 1000 Service Manual
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