Driven Clutch Service - Polaris RANGER 1000 2020 Service Manual

DRIVEN CLUTCH SERVICE

DISASSEMBLY
1. Remove driven clutch from the transmission input
shaft.
IMPORTANT
It is important to mark the position of the helix cover,
sheaves and spider with a tape or grease marker
before disassembly. Some components will have X's on
the components for alignment reference. This helps
with clutch assembly and maintains clutch balance.
2. Separate the sheaves and place the driven clutch
(helix side up) into the Universal Clutch Compressor.
Universal Clutch Compressor:
PU-50518–A
9850045 R01 - 2020-2021 RANGER 1000 Service Manual
© Copyright Polaris Inc.
3. Spin the compressor down until it just starts to
contact the helix cover. Remove the three fasteners
q
that secure the cam (helix) assembly using a T50
Torx driver. Remove the universal clutch compressor
and stationary sheave.
CAUTION
The helix cover is loaded by the spring. Not using a
proper compressor may result in personal injury or
damage to the clutch.
w
4. Remove spring cap and clutch spring
r
helix .
IMPORTANT
Mark Helix to Sheave hole orientation before removing
helix.
PVT SYSTEM
6
e
from the
6.23