Front Pad Brake Service - Polaris Trail Blazer Service Manual

BRAKES

Front Pad Brake Service

Assembly
1. Lubricate mounting bracket pins with a light film of
Polaris Premium All Season Grease, and install rubber
dust seal boots.
Polaris Premium All Season Grease
PN 2871423
2. Compress mounting bracket and make sure dust seals
are fully seated. Install pads with friction material facing
each other. Be sure pads and disc are free of dirt or
grease.
3. Install caliper on hub strut, and torque mounting bolts.
Front Caliper Mounting Bolts
Torque 18 ft. lbs. (2.48 kg-m)
4. Slowly pump the brake lever until pressure has been
built up. Maintain at least 1/2" (12.7 mm) of brake fluid
in the reservoir to prevent air from entering the brake
system.
Pad Adjustment
5. Install the adjuster screw and turn clockwise until
stationary pad contacts disc, then back off 1/2 turn
(counterclockwise).
Master Cylinder Fluid
Between MIN and MAX lines
4/99 9.16 Polaris Sales Inc.