Front Brake Service; Brake Caliper / Pad Removal - Polaris RZR PRO XP 2020 Service Manual

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FRONT BRAKE SERVICE

Brake calipers on 4-seat models will look slightly

different, however, removal process is the same.

1. Elevate and support the front of the vehicle.

Always properly support a vehicle that is raised so it

does not tip or fall. Severe injury or damage may occur

if the machine tips or falls.

2. Remove the wheel nuts and front wheel.

3. Loosen the brake pad adjuster screw

[counter-clockwise].

4. Remove the upper and lower caliper mounting bolts

and remove the caliper from the front hub.

When removing the caliper, be careful to not damage

the brake line. Support the caliper with a wire hangar or

rope to avoid kinking or bending the brake line.

9850068 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual

5. Push caliper piston into the caliper bore slowly using

a C-clamp or locking pliers with the pads installed.

Brake fluid will be forced back into the master cylinder

fluid reservoir when the piston is pushed back into the

caliper. Remove excess fluid from reservoir as required

6. Push the mounting bracket

outer brake pad out between the bracket and caliper

7. Remove the inner pad from the bracket and caliper.

8. TO REMOVE CALIPER:

Place a catch pan under the brake caliper.

BRAKE SYSTEM

so it does not overflow.

inward and slip the

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