Front Caliper Installation - Polaris RANGER 1000 2020 Service Manual

FRONT CALIPER INSTALLATION

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1. Install caliper and torque mounting bolts
specification.
NOTICE
If brake disc scraper was removed, be sure to reinstall it
upon caliper installation.
TORQUE
Front Caliper Mounting Bolts:
28 ft-lbs (38 Nm)
2. Install brake line and torque the banjo bolt to
specification.
IMPORTANT
Ensure the brake line is clocked properly. Refer to
Brake Line Clocking page 10.7.
TORQUE
Brake Line Banjo Bolts:
15 ft-lbs (20 Nm)
9850045 R01 - 2020-2021 RANGER 1000 Service Manual
© Copyright Polaris Inc.
3. Install the pad adjustment screw and turn until
stationary pad contacts disc, then back off 1/2 turn.
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4. Bleed the brake System. Refer to Brake Fluid
Replacement / Brake Bleeding page 10.10.
5. Install wheel and torque wheel nuts to specification.
Wheel Lug Nuts (Aluminum):
6. Field test unit for proper braking action before putting
into service. Inspect for fluid leaks and firm brakes.
Make sure the brake is not dragging when pedal is
released. If the brake drags, re-check assembly and
installation.
If new brake pads are installed, brake burnishing is
BRAKE SYSTEM
TORQUE
Wheel Lug Nuts (Steel):
60 ft-lbs (81 Nm)
120 ft-lbs (163 Nm)
NOTICE
recommended.
10
10.21