Disassembly - JLG 400S Service And Maintenance Manual

Disassembly

SECURE PRODUCT TO SLOTTED TABLE OR VISE.
CONTENTS UNDER PRESSURE. WEAR APPROVED EYE PROTECTION. USE CAU-
TION WHEN REMOVING PORT PLUGS AND FITTINGS.
MAKE SURE WORK AREA IS CLEAN.
1. Remove the cap screws (113) over end cap lock pins
(109).
2. Using a 1/8 in. (3.18 mm) drill bit, drill a hole in the cen-
ter of each lock pin to a depth of approximately 3/16 in.
(4.76 mm).
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SECTION 4 - BOOM & PLATFORM
3. Remove the lock pins using an "Easy Out" (a size #2 is
shown). If the pin will not come out with the "Easy Out",
use 5/16 in. drill bit to a depth of 1/2 in. (12.7 mm) to drill
out the entire pin.
4. Install the end cap (4) removal tools provided with the
Helac seal kit.
5. Using a metal bar, or similar tool, unscrew the end cap
(4) by turning it counter clockwise.
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