Electrical Schematic - Sheet 14 Of 25 - JLG 400S Service And Maintenance Manual

SECTION 7 - BASIC ELECTRICAL INFORMATION & SCHEMATICS
1
H
GCP 90 WAY CONNECTOR
EGO1
FCI
EGO2
211 PC 90 2S 0009 CONNECTOR EGO3
211 A 90 0007 LOCKING CAM EGO4
TPS1
211 A 90 0008 COVER
211 CC 2S 1460 TERMINAL (GOLD) TPS2
MAP
AUX ANA PD1
FPP1
FPP2 IVS
AUX ANA PUD2
AUX ANA PUD3
CAN TERM +
CAN1 +
CAN1 -
CAN2 -
CAN2 +
CAN2 TERM +
5V EXT 1
5V RTN
CRANK +
CRANK -
CAM +
CAM -
SPEED +
SPEED -
G
KNOCK1 +
KNOCK1 -
KNOCK2 +
KNOCK2 -
SPARK COIL 1A
SPARK COIL 1B
SPARK COIL 2A
SPARK COIL 2B
SPARK COIL 3A
SPARK COIL 3B
SPARK COIL 4A
SPARK COIL 4B
IAT
ECT
EGT
AUX DIG 1
AUX DIG 2
AUX DIG 3
VSW
AUX ANA PU1
AUX ANA PU2
(FRT) AUX ANA PU3
(FPP2 ONLY) 5V EXT 2
5V RTN
GOV1
GOV2
OIL PRESS
(FRP) AUX ANA PUD1
PC TX
PC RX
ALT EXCITE
TACH
VBAT PROT
VBAT
F
INJ1 LS
INJ2 LS
INJ3 LS
INJ4 LS
INJ5 LS
INJ6 LS
INJ7 LS
INJ8 LS
GROUND
STARTER
RELAY
EGOH 1
EGOH 2
EGOH 3
(LOCKOFF) EGOH 4
BUZZER
PWM5
PWM5 RECIRC
VBAT
MIL
GROUND
DBW +
DBW -
FPUMP
AUX PWM3 RECIRC
AUX PWM3
AUX PWM1
AUX PWM2
(STARTER) AUX PWM4
AUX_PWM4_RECIRC
E
MT CONNECTOR
CAP
PED 12052848 CONNECTOR
D
PED 12059168 CAVITY PLUG
C
B
X181B
WHT 6-53 ALTERNATOR EXCITATION
5
TO TURN TABLE
1
4
RED CAN HI
HARNESS
3
2
6
A
X247
4
3
FUEL REGULATOR
2
1
1
7-116
2
GASOLINE SENSOR INTERFACE
TWR
BLACK/LT GREEN 18
A
LT GREEN/WHITE 18
B
LT GREEN/RED 18
C
WHITE/LT GREEN 18
D
1 DK GREEN/ORANGE 18
PED_12160482 CONNECTOR
2 DK GREEN/WHITE 18
PED_12048074 TERMINAL
3
PED_12160480 LOCK
4
5 PURPLE/LT BLUE 18
6 LT BLUE/DK BLUE 18
7 LT GREEN 18
8 ORANGE/YELLOW 18
9 DK BLUE/ORANGE 18
10 PURPLE/YELLOW 18
11
12
13 WHITE/ORANGE 18
14 BLUE/PINK 18
15 BLUE/WHITE 18
16
17
18
19 LT GREEN/RED 18
20 BLK/LT GREEN 18
21 PURPLE/WHITE 18
22 WHITE/PURPLE 18
23 GRAY/BROWN 18 TWIST WIRES 10 TURNS(360 DEG)/FOOT FULL LENGTH
24 PURPLE/ORANGE 18
25 RED/WHITE 18
26 RED/BLACK 18
27
28
29
30
31 YELLOW 18
32
33
34
35
36
37
38
39 YELLOW/GRAY 18
40 TAN/WHITE 18
41
42 DK GREEN/PURPLE 18
43 TAN/RED 18
44 TAN/DK GREEN 18
45 PINK/TAN 18
46 DK BLUE/YELLOW 18
47 YELLOW/DK BLUE 18
48 LT GREEN/WHITE 18
49 LT GREEN/PURPLE 18
50 LT GREEN/BLACK 18
51 GRAY/DK BLUE 18
52 GRAY/RED 18
53 LT BLUE 18
54 WHITE/LT GREEN 18
55 DK GREEN 18
56 ORANGE 18
57
58 GRAY 18
59
60 RED/TAN 16
61 BROWN/LT BLUE 18
62 BROWN/LT GREEN 18
63 BROWN/YELLOW 18
64 BROWN/WHITE 18
65
66
67
68
69 BLACK 16
70
71 WHITE/LT BLUE 18
72 BLACK/WHITE 18
73 BLACK/YELLOW 18
74
75 WHITE/BLACK 18
76
77 BROWN/WHITE 16
78 WHITE/BROWN 16
79 RED/TAN 16
80 GREEN/YELLOW 18
81 BLACK 16
82 PINK/WHITE 18
83 TAN/ORANGE 18
84 TAN/BLACK 18
85 PINK/YELLOW 16
86 BLACK/RED 16
87 TAN 18
88 DK BLUE 18
89 PINK/BLACK 18
90
MASTER TRACK
CONNECTOR
CAN + A BLUE/PINK 18
BLUE/WHITE 18
CAN - B
VSW PINK/TAN 18
C
BLACK 18
GROUND D
RED/TAN 18
VBAT
E
UNUSED F
PED 12124107 CONNECTOR
PED 15324973 CABLE SEAL
PED 12059168 CAVITY PLUG
PED 12045773 TERMINAL
PED 12052850 TPA LOCK
PED 12020833 CPA LOCK
BROWN/YELLOW 18
BROWN/LT GREEN 18
PINK/DK GREEN 18
PINK/DK GREEN 18
PED_15326181 CONN PED_15326181 CONN
PED_15305174 TERM PED_15305174 TERM
PED_12191226 SEAL PED_12191226 SEAL
PED_15305083 TPA PED_15305083 TPA
PED_15326096 CPA PED_15326096 CPA
INJ #4 INJ #3
AUX PUMP
AUX PUMP BATTERY
RELAY
WHT 6-14 IGNITION
BLK CAN LO
GRN 6-22
RED 6-21
WHT 6-20
BLK 6-19
2
Figure 7-112. Electrical Schematic - Sheet 14 of 25
3
GM ENGINE HARNESS
OIL PRESURE SWITCH
PED_12065287 CONNECTOR
PED_12052641 CONNECTOR
PED_12103881-L TERMINAL
PED_12048074 TERMINAL
PED_12052634 LOCK
LT GREEN/RED 18
PED_12048086 SEAL
B
TWR
LT BLUE 18 WHITE/BLACK 18
C A LOCKOFF
PINK/TAN 18
B
BLACK/LT GREEN 18
A
BLACK 12
BLACK 18 BLACK 16
PED_12146121 CONNECTOR
PED_12048074 TERMINAL
PED_12052845 LOCK
PINK/DK GREEN 16
A
IGNITION COIL
YELLOW/BLACK 18
B
PLUG
C
PED_12162189 CONNECTOR
PED_12124075 TERMINAL
YELLOW/BLACK 18
D
BLACK 16
C
IGNITION MODULE
YELLOW 18
B
PINK/DK GREEN 16
A
PINK/DK GREEN 16
PED_12162193 CONNECTOR
PED_12103881 TERMINAL
PURPLE/WHITE 18
A
WHITE/PURPLE 18 B
JUNCTION MUST BE MADE 3-6 INCHES
FRON SENSOR CONNECTOR
BLK/LT GREEN 18
PED_12110293 CONNECTOR
PED_12048074 TERMINAL
PED_12052845 LOCK
PURPLE/ORANGE 18
TWIST WIRES 10 TURNS(360 DEG)/FOOT FULL LENGTH GRAY/BROWN 18
LT GREEN/RED 18
JUNCTION MUST BE MADE 3-6 INCHES
FROM SENSOR CONNECTOR
PURPLE/LT BLUE 18
6
LT BLUE/DK BLUE 18
5
PINK/WHITE 18
4
LT GREEN/RED 18
3 BOSCH THROTTLE
BLK/LT GREEN 18
2
TAN/ORANGE 18
1
AMP_1-967616-1 CONNECTOR
AMP_965906-5 TERMINAL
AMP_967067-1 SEAL
BROWN/LT BLUE 18
BROWN/WHITE 18
PINK/DK GREEN 18
PINK/DK GREEN 18
PED_15326181 CONN PED_15326181 CONN
PED_15305174 TERM PED_15305174 TERM
PED_12191226 SEAL PED_12191226 SEAL
PED_15305083 TPA PED_15305083 TPA
PED_15326096 CPA PED_15326096 CPA
INJ #2 INJ #1
POWER
FUEL PUMP
ENGINE STARTER
START
RELAY
WHT 6-53 ALTERNATOR EXCITATION
WHT 6-14 IGNITION
BLK CAN LO
RED CAN HI
WHT 6-12 ENGINE START
X205
GRN 6-22
RED 6-21
WHT 6-20
BLK 6-19
X248
3
4
EGO2
SHD
BLACK/LT GREEN 18 PED_12160825 CONNECTOR
A
DK GREEN/WHITE 18 PED_12177150 TERM (GOLD)
B
PINK/DK GREEN 18 PED_12089678 WIRE SEAL
C
BLACK/YELLOW 18 PED_12176368 LOCK
D
PED_15427170 CLIP
BOSCH KOMPAKT 1 928 403 736 CONN
1 928 498 060 TERMINAL
1 928 300 599 SEAL
LT GREEN 18
4
LT GREEN/RED 18
3
BOSCH_TMAP
YELLOW/GRAY 18
2
BLACK/LT GREEN 18
1
BLUE/PINK 18 BLUE/PINK 18
BLUE/WHITE 18 BLUE/WHITE 18
TWIST WIRES 10 TURNS(360 DEG)/FOOT FULL LENGTH
10MM RING
BLACK 12
GROUND
PED_12089240 RING
PINK/DK GREEN 18
CRANKSHAFT POSITION
TWR
A
CAM SENSOR
B
C
WHITE/LT BLUE 18
PINK/DK GREEN 14
RED 14
RED/TAN 18
PINK/DK GREEN 18
BLUE/PINK 18
WHITE 18 1
BLACK 18
4
BLUE/WHITE 18
RED/TAN 18
PINK/DK GREEN 16
CAN TERMINATION
12010996 CONN 12015791 CONN
12089305 TRM MALE 14/16 12124580 TRM FEMALE 14/16
12089040 TRM MALE 18/20 12089188 TRM FEMALE 18/20
SHD TWR
WHITE 18
D
C
R
M
L
K
J
TO GM ENGINE
H
G
CONNECTOR
E
B
S
A
P
N
F
4
3
FUEL REGULATOR
2 TO GM HARNESS
1
4
5
EGO1
SHD
BLACK/LT GREEN 18
A
DK GREEN/ORANGE 18
B
PINK/DK GREEN 18
C
BLACK/WHITE 18
D
PED_12065287 CONNECTOR
PED_12103881-L TERMINAL
BLACK/LT GREEN 18
B
.
UNUSED
C
TAN/WHITE 18
A
RED/WHITE 18
RED/BLACK 18
STARTER
SOLENOID
WHITE 16
87A
WHITE 16 30
87
LT BLUE/PINK 18 86
PINK/BLACK 18 85
STARTER RELAY
R2
2
3
5
1
4
POWER RELAY
PINK/YELLOW 16
DEPR
AMP_174262-2 CONNECTOR
2 3
AMP_171662-1 TERMINAL
5 6 AMP_174263-7 LOCK
AMP_172888-2 SEAL
WHITE 18
SHEET 8
5
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