JLG 3513PS Operation & Safety Manual
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JLG 3513PS Operation & Safety Manual

JLG 3513PS Operation & Safety Manual

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Operation & Safety
Manual
Original Instructions
Keep this manual with machine at all times.
Platforms for
3513PS,
4013PS,
4014PS,
4017PS
31200345
Revised
July 15, 2016
An Oshkosh Corporation Company

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Summary of Contents for JLG 3513PS

  • Page 1 Operation & Safety Manual Original Instructions Keep this manual with machine at all times. Platforms for 3513PS, 4013PS, 4014PS, 4017PS 31200345 Revised July 15, 2016 An Oshkosh Corporation Company...
  • Page 3 Revision Log Revision Log REVISION LOG December 12, 2007 - A - Original Issue of Manual March 5, 2008 - B - Revised pages 1-3, 9-1 and 9-2. November 16, 2009 - C - Revised covers and page 9-2. March 22, 2010 - D - Revised pages b, c, d, 1-1, 1-5, 2-1 thru 2-11, 3-2, 3-3, 3-4, 4-1, 4-3, 4-4, 5-1, 5-2, 5-3, 6-2, 6-3, 7-1 thru 7-6, 8-1 &...

  • Page 4: Read This First

    Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information.
  • Page 5 JLG representative for information regarding safety-related bulletins which may have been issued for this product. JLG Industries, Inc. sends safety related bulletins to the owner of record of this machine. Contact JLG Industries, Inc. to ensure that the current owner records are updated and accurate.

  • Page 6: Other Publications Available

    Read This First Other Publications Available For detailed machine operation procedures and safety information, please refer to the appropriate machine Operation & Safety Manual. 31200345...

  • Page 7: Table Of Contents

    Table of Contents Table of Contents TABLE OF CONTENTS Revision Log Read This First Operator Qualifications ................b Modifications....................b Other Publications Available ..............d Table of Contents Section 1 - General Safety Practices 1.1 Hazard Classification System ..............1-1 Safety Alert System and Safety Signal Words.......1-1 1.2 General Precautions ..................1-1 1.3 Operation Safety....................1-2 Electrical Hazards..................1-2...
  • Page 8 Table of Contents Section 4 - Operation 4.1 Preparing Machine for Platform Operation.........4-1 4.2 Platform Operation..................4-2 Starting the Engine ................4-2 Normal Engine Operation ..............4-2 Control Operation ..................4-3 Shut-Down Procedure ................4-3 4.3 Loading and Securing for Transport ............4-4 Section 5 - Platform 5.1 Approved Platforms..................5-1 5.2 Unapproved Platforms................5-1 5.3 Telehandler/Platform Capacity ..............5-2...
  • Page 9 Table of Contents Section 9 - Specifications 9.1 Product Specifications.................9-1 Performance .....................9-1 Dimensions ....................9-2 Supplemental Information..............9-3 Index Inspection, Maintenance and Repair Log 31200345...
  • Page 10 Table of Contents 31200345...

  • Page 11: Section 1 - General Safety Practices

    Section 1 - General Safety Practices SECTION 1 - GENERAL SAFETY PRACTICES HAZARD CLASSIFICATION SYSTEM Safety Alert System and Safety Signal Words DANGER OW0010 DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING OW0021 WARNING indicates a potentially hazardous situation which, if not avoided, could result...

  • Page 12: Operation Safety

    Section 1 - General Safety Practices OPERATION SAFETY Electrical Hazards OZ3020 • This machine is not insulated and does not provide protection from contact or proximity to electrical current. Voltage Range MINIMUM APPROACH DISTANCE (Phase to Phase) (MAD) 0 to 50 KV 3 m (10 ft) Over 50 KV to 200 KV 5 m (15 ft)

  • Page 13: Tip Over Hazard

    Section 1 - General Safety Practices Tip Over Hazard OZ1340 • DO NOT exceed rated lift capacity. Distribute loads evenly on platform floor. • Be sure that the ground conditions are able to support the machine. OW0080 • DO NOT raise boom unless frame is level (0 degrees). 12.5 m/s MAX OZ3030 •...

  • Page 14: Load Falling Hazard

    OZ1350 • Never suspend load from platform or supports. • DO NOT carry materials directly on platform railing unless approved by JLG. • Always ensure that power tools are properly stowed and never left hanging by their cord from the platform work area.

  • Page 15: Lifting Personnel

    Section 1 - General Safety Practices Lifting Personnel OW0170 • USE ONLY a JLG approved personnel work platform. • USE ONLY on machines configured for the platform attachment. OW0190 • DO NOT drive machine from cab when personnel are in platform.

  • Page 16: Pinch Points And Crush Hazards

    Section 1 - General Safety Practices Pinch Points and Crush Hazards Stay clear of pinch points and rotating parts on the telehandler. OW0210 • Stay clear of moving parts while engine is running. OW0220 • Keep clear of steering tires and frame or other objects. OW0230 •...
  • Page 17 Section 1 - General Safety Practices OW0250 • Keep arms and hands clear of attachment tilt cylinder. OZ1330 • During operation, keep all body parts inside platform railing. OZ1320 • Keep others away while operating. OZ1310 • Approved head gear must be worn by all operating personnel. •...

  • Page 18: Fall Hazard

    Section 1 - General Safety Practices Fall Hazard OZ1290 • During operation, occupants in the platform must wear a full body harness with a lanyard attached to an authorized lanyard anchorage point. OZ1300 • Before operating the machine, make sure all gates are closed and fastened in their proper position.

  • Page 19: Chemical Hazards

    • DO NOT operate machine in an enclosed area without proper ventilation. • DO NOT operate the machine in hazardous environments unless approved for that purpose by JLG and site owner. Sparks from the electrical system and the engine exhaust can cause an explosion.
  • Page 20 Section 1 - General Safety Practices This Page Intentionally Left Blank 1-10 31200345...

  • Page 21: Section 2 - Pre-Operation And Inspection

    Section 2 - Pre-Operation and Inspection SECTION 2 - PRE-OPERATION AND INSPECTION PRE-OPERATION CHECK AND INSPECTION Note: Complete all required maintenance before operating unit. WARNING FALL HAZARD. Use extreme caution when checking items beyond your normal reach. Use an approved ladder. Note: Pre-operation check and inspection of the telehandler is to be completed first.
  • Page 22 Section 2 - Pre-Operation and Inspection 6. Operational Check - Once the walk-around inspection is complete, perform an operational check (see page 2-9) of all systems in an area free of overhead and ground level obstructions. See Section 3 - Controls and Indicators for more specific operating instructions.

  • Page 23: Safety Decals

    Section 2 - Pre-Operation and Inspection SAFETY DECALS Ensure all DANGER, WARNING, CAUTION and instructional decals are legible and in place. Clean and replace as required. Console 1001117889 ½ 1706884 C 1706884 C 1706885 1706887 1706885B 1706887B 1706888B 1706886A 1001096629C 1706888 1706886 1704260...

  • Page 24: Fixed Platform

    CE Platforms Prior to SN 2016183-1 1704277 1001099562 1701640 1704277 12.5 m/s MAX 450 kg MAX 400N MAX 1001099562A 3513PS / 5300 Kg 1701640 4013PS / 5300 Kg 4017PS / 6000 Kg 1001099876A 1001099876 (3513PS, 4013PS) (4017PS BEFORE S/N 1160006867)
  • Page 25 1704016 C 4420051 1704016 1701518 A MODEL SERIAL NO. 1701518 MA X MA X DESIGNATION : MEWP G.V.W. Producer: JLG Manufacturing Europe BVBA DATE OF Industrieterrein Oude Bunders 1034, Breitwaterstraat 12 MANUFACTURE 3630 Maasmechelen - Belgium SERIAL NUMBER PLATE OZ4560 31200345...

  • Page 26: Extendable Platform

    Section 2 - Pre-Operation and Inspection Extendable Platform Non-CE Platforms CE Platforms Prior to SN 2016183-1 1001099563 1701640 1704277 3513PS / 5300 Kg 4013PS / 5300 Kg 1701640 4017PS / 6000 Kg 1704277 12.5 m/s MAX 350 kg MAX 400N MAX...
  • Page 27 1701518 A 4420051 1701518 A 1701518 MODEL SERIAL NO. MA X MA X DESIGNATION : MEWP G.V.W. Producer: JLG Manufacturing Europe BVBA DATE OF Industrieterrein Oude Bunders 1034, Breitwaterstraat 12 MANUFACTURE 3630 Maasmechelen - Belgium 4420051 OZ4570 SERIAL NUMBER PLATE 31200345...

  • Page 28: Walk-Around Inspection

    Section 2 - Pre-Operation and Inspection WALK-AROUND INSPECTION OZ2671 Begin your walk-around inspection at item 1, as noted below. Continue to your right (counterclockwise when viewed from top) checking each item in sequence. INSPECTION NOTE: On all components, make sure there are no loose or missing parts, that they are securely fastened and no visible leaks or excessive wear exists in addition to any other criteria mentioned.

  • Page 29: Operational Check

    Section 2 - Pre-Operation and Inspection OPERATIONAL CHECK After start-up from platform and when engine warms, perform an operational check: 1. Horn must be audible from platform. 2. All boom and platform functions operate smoothly and correctly. 3. Ensure all boom functions stop when function enable trigger is released. 4.

  • Page 30: Platform Gate

    Section 2 - Pre-Operation and Inspection PLATFORM GATE Keep gates clean and unobstructed. Fixed and Extendable Platforms OZ2701 • Actuate gate handle (1) to open gate (2). • During operation the gate must be latched closed. Extendable Platform OZ2681 • If extensions are in closed position, lift rail (3) and slide inner rail (4) left to access platform.

  • Page 31: Lanyard Anchorage Points

    Section 2 - Pre-Operation and Inspection LANYARD ANCHORAGE POINTS OZ1290 • Attach lanyard to one of the lanyard anchorage points. • Fixed Platform - Attach one lanyard per lanyard anchorage point. DO NOT attach more than one lanyard per lanyard anchorage point. •...

  • Page 32: Platform Extension (If Equipped)

    Section 2 - Pre-Operation and Inspection PLATFORM EXTENSION (IF EQUIPPED) To extend an extendable platform perform the following procedure. OZ2711 • On extendable portion (1) of platform, lift gate (2) and latch closed. OZ2781 • Use gate and handles (3) to lift extension to extended position. CAUTION PINCH POINT.
  • Page 33 Section 2 - Pre-Operation and Inspection OZ2791 • Verify extension posts (4) are properly positioned as shown in figure. • Remove safety latch (5) from stow position (6) and place through support bracket (7). • To retract extension, reverse procedure. 31200345 2-13...
  • Page 34 Section 2 - Pre-Operation and Inspection This Page Intentionally Left Blank 2-14 31200345...

  • Page 35: Section 3 - Controls And Indicators

    Section 3 - Controls and Indicators SECTION 3 - CONTROLS AND INDICATORS GENERAL This section provides the necessary information needed to understand control functions. Note: The manufacturer has no direct control over machine application and operation. The user and operator are responsible for conforming with good safety practices. 31200345...

  • Page 36: Controls

    Section 3 - Controls and Indicators CONTROLS OZ2811 1. Boom Joystick: See page 3-4. 2. Platform Level Switch: Push switch forward to tilt platform up; pull switch back to tilt platform down. WARNING FALL/CRUSH HAZARD. Only use platform tilt function for slight leveling of the platform.

  • Page 37: Indicator Panel

    Section 3 - Controls and Indicators Indicator Panel ½ 1706884 C 1706884 C OZ2821 1. Outriggers Not Set Indicator: Illuminates and buzzer sounds when outriggers are not set. All functions are disabled until outriggers are set. 2. Platform Overload Indicator: Illuminates and buzzer sounds when platform capacity is exceeded.

  • Page 38: Boom Joystick

    Section 3 - Controls and Indicators Boom Joystick OZ2841 The boom joystick (3) controls the extend/retract and lift/lower boom functions. • Move the joystick back to lower boom; move joystick forward to lift boom; move joystick right to retract boom; move joystick left to extend boom. •...

  • Page 39: Section 4 - Operation

    Section 4 - Operation SECTION 4 - OPERATION PREPARING MACHINE FOR PLATFORM OPERATION The following must be completed from the cab to transfer power to the platform. 0000 0000 OZ3041 1. Verify platform is properly installed and quick attach lock pin is fully engaged. See “Platform Installation”...

  • Page 40: Platform Operation

    Starting the Engine This machine can be operated under normal conditions in temperatures of -18°C to 45°C (0°F to 113°F). Consult JLG for operation outside this range or under abnormal conditions. 1. Enter platform. 2. Pull up power/emergency stop switch and verify platform ready indicator is illuminated.

  • Page 41: Control Operation

    Section 4 - Operation Control Operation • After engine start-up from the platform is successful, activate the function enable trigger. Platform controls are activated and the function enable indicator will illuminate. • If a control function is not operated within a seven second period, the function enable indicator will go out and controls are disabled.

  • Page 42: Loading And Securing For Transport

    Section 4 - Operation LOADING AND SECURING FOR TRANSPORT OZ2720 1704016 C 1. To move/load platform when detached from telehandler, position forks under extendable platform support structure or use fork slots located under fixed platform. OZ2731 2. Secure platform to deck with strap. Note: The user assumes all responsibility for choosing the proper method of transportation and tie-down devices, making sure the equipment used is capable of supporting the weight of the platform being transported and that all manufacturer’s instructions and warnings,...

  • Page 43: Section 5 - Platform

    If the above condition is not met, do not use the platform attachment. The telehandler may not be equipped for the attachment or the attachment may not be approved for the model telehandler being used. Contact JLG or the local distributor for further information. UNAPPROVED PLATFORMS Do not use unapproved platforms for the following reasons: •...

  • Page 44: Telehandler/Platform Capacity

    To determine the maximum capacity of the telehandler and platform, use the capacity shown on the capacity decal. See “Safety Decals” on page 2-3. WARNING Never use an attachment without the appropriate JLG approved capacity chart installed on the telehandler. 31200345...

  • Page 45: Platform Installation

    Section 5 - Platform PLATFORM INSTALLATION 3513PS & 4013PS 4017PS BEFORE S/N 1160006867 4014PS 4017PS S/N 1160006867 &AFTER MECHANICAL OZ2802 QUICK ATTACH HYDRAULIC QUICK ATTACH Verify the platform is properly installed. Refer to the Operation & Safety Manual supplied with telehandler for complete installation instructions.
  • Page 46 Section 5 - Platform This Page Intentionally Left Blank 31200345...

  • Page 47: Section 6 - Emergency Procedures

    Section 6 - Emergency Procedures SECTION 6 - EMERGENCY PROCEDURES EMERGENCY OPERATION Operator Unable to Control Machine If the platform operator is pinned, trapped or unable to operate or control machine: 1. Other personnel should operate the machine from cab controls only as required. 2.

  • Page 48: Emergency Lowering Of Boom

    Section 6 - Emergency Procedures EMERGENCY LOWERING OF BOOM In case of an emergency or engine failure an auxiliary power system is available. Cab Auxiliary Power System Refer to the Operation & Safety Manual supplied with telehandler. Platform Auxiliary Power System OZ2851 1.

  • Page 49: Incident Notification

    Section 6 - Emergency Procedures INCIDENT NOTIFICATION JLG Industries, Inc. must be notified immediately of any incident involving a JLG product. Even if no injury or property damage is evident, the factory should be contacted by telephone and provided with all necessary details.
  • Page 50 Section 6 - Emergency Procedures This Page Intentionally Left Blank 31200345...

  • Page 51: Section 7 - Lubrication And Maintenance

    Section 7 - Lubrication and Maintenance SECTION 7 - LUBRICATION AND MAINTENANCE INTRODUCTION Service the product in accordance with the Operation & Safety Manual supplied with telehandler and the maintenance schedule on the following pages. Clothing and Safety Gear • Wear all the protective clothing and personal safety devices issued to you or called for by job conditions.

  • Page 52: Service And Maintenance Schedules

    Section 7 - Lubrication and Maintenance SERVICE AND MAINTENANCE SCHEDULES 10, 50 & 1000 Hour Maintenance Schedule EVERY Check Fuel Check Tire Check Additional Checks - Level Condition & Battery Section 8 Pressure EVERY Check Rotator Check Platform Controls EVERY 1000 Check Load Check Platform...
  • Page 53 Section 7 - Lubrication and Maintenance This Page Intentionally Left Blank 31200345...

  • Page 54: Operator Maintenance Instructions

    OPERATOR MAINTENANCE INSTRUCTIONS Fuel System A. Fuel Level Check OW1150 OW0990 3513PS, 4013PS 4017PS Before S/N 1160006867 OZ2081 OZ0660 1. Check fuel gauge (1) located on instrument panel in cab. 2. If fuel is low, proceed to fuel source and perform “Shut-Down Procedure” on page 4-3.
  • Page 55 Section 7 - Lubrication and Maintenance 4014PS 4017PS S/N 1160006867 & After OZ2081 OAM2260 1. Check fuel gauge (1) located on instrument panel in cab. 2. If fuel is low, proceed to fuel source and perform “Shut-Down Procedure” on page 4-3. 3.

  • Page 56: Tires

    • Approved for the application by the tire manufacturer (including inflation pressure and maximum tire load). Unless specifically approved by JLG, do not replace a foam filled or ballast filled tire assembly with a pneumatic tire. Due to size variations between tire brands, when selecting and installing a replacement tire ensure both tires on the axle are the same.
  • Page 57 Section 7 - Lubrication and Maintenance E. Wheel Installation Torque lug nuts after first 50 hours and after each wheel installation. Note: If machine is equipped with directional tire assemblies, the wheel and tire assemblies must be installed with the directional tread pattern “arrows” facing in the direction of forward travel.

  • Page 58: Battery

    Section 7 - Lubrication and Maintenance Battery A. Battery Check OW1150 OW1080 OZ2650 1. Perform “Shut-Down Procedure” on page 4-3. 2. Open engine cover. 3. Wearing eye protection, visually inspect the battery (3). Check terminals for corrosion. Replace battery if it has a cracked, melted or damaged case. 4.

  • Page 59: Section 8 - Additional Checks

    Section 8 - Additional Checks SECTION 8 - ADDITIONAL CHECKS GENERAL If any of the following test results cannot be achieved, the system is not functioning properly and the machine must be removed from service and repaired before continued operation. AUXILIARY POWER SYSTEM A.
  • Page 60 Section 8 - Additional Checks This Page Intentionally Left Blank 31200345...

  • Page 61: Section 9 - Specifications

    Before S/N 1160006867 ................13,9 m (45.6 ft) S/N 1160006867 & After................12,5 m (41.0 ft) Maximum Ground Bearing Load 3513PS & 4013PS ....................5300 kg (11 684 lb) 4014PS ........................5200 kg (11 464 lb) 4017PS Before S/N 1160006867 ................6000 kg (13 228 lb) S/N 1160006867 &...

  • Page 62: Dimensions

    Extendable Platform Retracted ......................2440 mm (96.1 in) Extended......................4525 mm (178.1 in) Overall Length of Machine with Platform Attached 3513PS & 4013PS Fixed Platform ......................7,59 m (24.9 ft) Extendable Platform....................7,97 m (26.1 ft) 4014PS Fixed Platform ......................8,06 m (26.5 ft) Extendable Platform....................8,46 m (27.8 ft)

  • Page 63: Supplemental Information

    Section 9 - Specifications Supplemental Information The following information is provided in accordance with the requirements of the European Machinery Directive 2006/42/EC and is only applicable to CE machines. For combustion engine powered machines, guaranteed Sound Power Level (LWA) per European Directive 2000/14/EC (Noise Emission in the Environment by Equipment for Use Outdoors) based on test methods in accordance with Annex III, Part B, Method 36 of the directive, is 106 dB.
  • Page 64 Section 9 - Specifications This Page Intentionally Left Blank 31200345...
  • Page 65 Index Index Additional Checks ......8-1 Lanyard Anchorage Points....2-11 Approved Platforms ......5-1 Lifting Personnel.........1-5 Auxiliary Power System ...... 6-2 Load Falling Hazard ......1-4 Test..........8-1 Lubrication and Maintenance ....7-1 Battery..........7-8 Minimum Approach Distance ....1-2 Boom Joystick ........3-4 Normal Engine Operation....4-2 Capacity ..........

  • Page 66: Index

    Index Tip Over Hazard........1-3 Tires Air Pressure ........7-6 Damage ........7-6 Replacement ........ 7-6 Transport ........... 4-4 Walk-Around Inspection ..... 2-8 Wheel Installation....... 7-7 Wheel Replacement ......7-6 31200345...

  • Page 67: Inspection, Maintenance And Repair Log

    Inspection, Maintenance and Repair Log Inspection, Maintenance and Repair Log Serial Number ___________________________________ Date Comments...
  • Page 68 Inspection, Maintenance and Repair Log Date Comments...
  • Page 70 +49 (0) 421 69350-45 +39 (0) 2 9359 5211 +(852) 2639 5797 Email:german-parts@jlg.com Email: ricambi@jlg.com J LG EMEA B.V. JLG NZ Access Equipment & Services JLG Industries Polaris Avenue 63 2B Fisher Cresent Vahutinskoe shosse 24b. 2132 JH Hoofdorf Mt Wellington 1060...

This manual is also suitable for:

4013ps4014ps4017ps

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