Sign In
Upload
Manuals
Brands
JLG Manuals
Boom Lifts
3507
JLG 3507 Manuals
Manuals and User Guides for JLG 3507. We have
3
JLG 3507 manuals available for free PDF download: Supplemental Repair Manual, Service Manual, Operator's Manual
JLG 3507 Service Manual (136 pages)
Brand:
JLG
| Category:
Construction Equipment
| Size: 13.31 MB
Table of Contents
Section
5
Table of Contents
5
Safety Practices
8
Introduction
8
Disclaimer
8
Operation & Safety Manual
8
Do Not Operate Tags
8
Safety Information
9
Safety Instructions
9
Safety Alert System and Signal Words
9
Personal Hazards
9
Equipment Hazards
9
Safety Decals
10
General Hazards
10
Operational Hazards
10
Section 2 General Information and Specifications
11
Replacement Parts and Warranty Information
12
Specifications
16
Travel Speeds
16
Hydraulic Cylinder Performance Specifications
16
Electrical System
16
Engine Performance Specifications
17
Tires
17
Fluids, Lubricants and Capacities
18
Maintenance Schedules
19
1St 50 Hour Maintenance Schedule
19
500 Hour Maintenance Schedule
19
Lubrication Schedules
20
Section 3 Boom
23
Boom System Component Terminology
24
Boom Assembly Maintenance
25
Boom System Description
25
Boom Removal
25
Second Section Boom Removal (12 & 13M)
26
Third Section Boom Removal (12 & 13M) Second Section Boom Removal (7, 8 & 9M)
26
Third Section Boom Installation (12 & 13M) Second Section Boom Installation (7, 8 & 9M)
27
Second Section Boom Installation (12 & 13M)
27
Boom Installation
28
Boom System
25
Boom Wear Pads
29
Wear Pad Inspection
29
Boom Wear Pad Replacement
29
Boom Wear Pad Lubrication
29
Quick Switch Assembly
30
Connecting with a Mechanical Quick Switch Device
30
Connecting with a Hydraulic Quick Switch Device
30
Connecting with a Quick Switch to a Hydraulic Operated Attachment
30
Quick Switch Removal
30
Quick Switch Installation
30
Troubleshooting
31
Cab and Covers
33
Operator's Cab and Covers Component Terminology
34
Operator's Cab
35
Cab Components
35
Cab Removal
40
Cab Installation
41
Section 5 Axles, Drive Shafts, Wheels and Tires
43
Paragraph
44
Axle, Drive Shaft and Wheel Component Terminology
44
General Information
45
Axle Assemblies
45
Axle Serial Number Plate
45
Axle Specifications
45
Axle Internal Service
45
Axle Maintenance
45
Axle Removal
46
Axle Assembly and Drive Shaft Troubleshooting
48
Drive Shafts
51
Drive Shaft Inspection and Service
51
Drive Shaft Maintenance
51
Drive Shaft Removal
51
Drive Shaft Cleaning and Drying
51
Drive Shaft Installation
51
Wheels and Tires
52
Removing Wheel and Tire Assembly from Machine
52
Brakes
53
Installing Wheel and Tire Assembly Onto Machine
53
Brake Disk Inspection
53
Towing a Disabled Machine
54
Transmission
55
Transmission Assembly Component Terminology
56
Transmission Description
57
Transmission Serial Number
57
Transmission Specifications
57
Transmission Replacement
57
Troubleshooting
61
Section 7 Engine: Perkins 1104-42 & 1104-42T
65
Introduction
66
Disclaimer and Scope
66
Component Terminology
67
Engine Cooling System
68
Radiator Pressure Cap
68
Thermostat Replacement
68
Radiator/Oil Cooler and Coolant Heater Replacement
69
Engine Serial Number
68
Specifications and Maintenance Information
68
Engine Electrical System
70
Fuel System
70
Diesel Fuel
70
Fuel Tank
71
Engine Exhaust System
72
After Fuel System Service
72
Air Cleaner Assembly
73
Engine Replacement
73
Air Cleaner Assembly Removal
73
Air Cleaner Assembly Installation
73
Engine Removal
73
Engine Disassembly, Inspection and Service
74
Engine Installation
75
Engine Drive Plate
76
Drive Plate Removal
76
Drive Plate Installation
76
Troubleshooting
77
Section 8 Hydraulic System
79
Hydraulic Component Terminology
80
Hydraulic Pressure Diagnosis
81
Safety Information
81
Hydraulic Circuits
82
Checking Function Pressures
82
Adjusting Hydraulic Pressure
82
Hydraulic Schematics
82
Hydraulic Reservoir
86
Hydraulic Oil Reservoir Draining
86
Hydraulic Oil Reservoir Filling
86
Hydraulic Oil Reservoir Removal/Installation
86
Hydraulic System Pump
87
Pump Description
87
Pump Failure Analysis
87
Pump Replacement
88
Valves and Manifolds
89
Main Control Valve
89
Service Brake Valve
91
Brake Test
92
Steering Orbitrol Valve
92
Steer Select Valve
92
ERS Control Valve Assembly
93
Hydraulic Cylinders
94
General Cylinder Removal Instructions
94
General Cylinder Disassembly
95
Cylinder Cleaning Instructions
96
Cylinder Inspection
96
General Cylinder Assembly
96
General Cylinder Installation
97
Cylinder Pressure Checking
97
Steering Cylinders
97
Hydraulic Cylinder Torque Specifications
98
Section 9 Electrical System
101
Electrical Component Terminology
103
General Overview (Cab Harness)
103
Electrical System Schematics
104
Engine Harness Electrical Schematic
108
Circuit Breakdowns
117
Charging Circuit
119
Specifications
104
Service Warning
104
Fuses and Relays
104
Cab
104
Engine Compartment
104
Engine Start Circuit
120
Starter
120
Charging Circuit
121
Alternator
121
Electrical System
122
Window Wiper/Washer
124
Cab Heater and Fan
126
Switches, Solenoids and Senders
127
Transmission Temperature Sender
128
Transmission Mounted Speed Sensor
129
Engine Coolant Temperature Sender/Switch
129
Engine Oil Pressure Sender
130
Boom Angle Sensor
130
Ignition Key Switch
131
Fuel Level Indicator and Fuel Level Sender
132
Electrical System Components
122
Load Moment Indicator
122
Load Moment Sensor
122
Display Monitor and Gauges
133
Analog Gauges
133
Advertisement
JLG 3507 Supplemental Repair Manual (180 pages)
Drive Axle
Brand:
JLG
| Category:
Lifting Systems
| Size: 7.37 MB
Table of Contents
Table of Contents
5
Introduction
9
Specifications
11
Definition of Viewpoints
11
Data Plate
11
Conversion Tables
12
Torque Specifications
13
Coarse Pitch
13
Fine Pitch
13
Wheel Nut Tightening Torques
14
Maintenance
15
Maintenance Points
15
Maintenance Intervals
16
Adjustment and Checks
16
Lubricant & Sealant Specifications
17
Safety Precautions
19
Checking Wear and Replacing the Braking Discs
21
Exploded View
21
Disassembly
22
Assembly
24
Special Tools
26
Complete Steering Case
27
Exploded View
27
Disassembly
28
Assembly
29
Double U-Joint
31
Exploded View
31
Disassembly
32
Assembly
33
Special Tools
35
Planetary Reduction Gear
37
Exploded View
37
Disassembly
38
Assembly
42
Special Tools
46
Steering Cylinder
49
Exploded View
49
Optical Sensor and Magnetic Sensor
50
Disassembly
51
Assembly
54
Special Tools
60
Differential Unit
63
Exploded View
63
Disassembly
64
Assembly
66
Special Tools
68
Bevel Pinion
69
Exploded View
69
Disassembly
70
Assembly
73
Special Tools
79
Manual Emergency Relase
85
Exploded View
85
Release
86
Adjust
87
Mechanical Parking Brake
89
Exploded View
89
Disassembly
90
Assembly
92
External Hydraulic Negative Brake
95
Exploded View
95
Disassembly
96
Assembly
97
External Hydraulic Negative Brake with Quick Release
99
Exploded View
99
Disassembly
100
Assembly
102
Incoming Drum Brake
105
Exploded View
105
Disassembly
106
Assembly
108
Special Tools
110
4" Incoming Brake (2 and 3 Function Versions)
113
Exploded View
113
Disassembly
114
Assembly
118
Special Tools
124
Normal Differential Unit
127
Exploded View
127
Disassembly
128
Assembly
130
Special Tools
133
Limited Slip Differential Unit (25% and 45%)
135
Exploded View
135
Disassembly
136
Assembly
139
Special Tools
142
Hydraulic Differential Lock
145
Exploded View
145
Disassembly
146
Assembly
149
Special Tools
151
Hydraulic Negative Brake
153
Exploded View
153
Disassembly
154
Assembly
157
Incorporated Reduction Gear and Pinion 602
163
Exploded View
163
Disassembly
164
Assembly
168
Special Tools
171
JLG 3507 Operator's Manual (132 pages)
Brand:
JLG
| Category:
Boom Lifts
| Size: 5.9 MB
Table of Contents
Read this First
4
Operator Qualifications
4
Modifications
4
Other Publications Available
5
Table of Contents
7
Table of Contents
11
Section 1 - General Safety Practices
11
General Precautions
11
Hazard Classification System
11
Safety Alert System and Safety Signal Words
11
Operation Safety
12
Electrical Hazards
12
Tip over Hazard
13
Travel Hazard
16
Load Falling Hazard
17
Lifting Personnel
18
Driving Hazards on Slopes
20
Pinch Points and Crush Hazards
21
Fall Hazard
23
Chemical Hazards
24
Section 2 - Pre-Operation and Controls
25
Pre-Operation Checks and Inspection
25
Walk-Around Inspection
26
Safety Decals
28
Operator Cab
31
Controls
32
Instrument Panel
34
Display Screen
36
Anti Theft Device
39
Ignition
40
Park Brake
41
Parking Procedure
41
Transmission Control
42
Wiper, Lights and Turn Signal Control Lever
44
Steering Column Adjuster
45
Joystick
46
Load Moment Indicator (LMI)
50
Control and Indicator Console
51
Heater and Air Conditioner (Optional) Controls
52
Table of Contents
53
Steer Modes
53
Operator Seat
54
Adjustments
54
Seat Belt
55
Mirrors and Windows
56
Cab Door Window
56
Rear Window
56
Mirrors
57
Hood
58
Section 3 - Operation
59
Warm-Up and Operational Checks
59
Engine
60
Starting the Engine
60
Battery Boosted Starting
61
Normal Engine Operation
62
Shut-Down Procedure
62
Operating with a Load
63
Lift Load Safely
63
Before Picking up a Load
63
Transporting the Load
64
Leveling Procedure
64
Placing the Load
65
Disengaging the Load
65
Road Operation
66
Loading and Securing for Transport
67
Section 4 - Attachments and Hitch Options
69
Approved Attachments
69
Unapproved Attachments
69
Telehandler/Attachment/Fork Capacity
70
Use of the Capacity Chart
71
Capacity Indicator Locations
71
Sample Capacity Chart
72
Example
74
Attachment Installation
75
Mechanical Quick-Switch Device
76
Hydraulic Quick-Switch Device
77
Hydraulic Operated Attachment
78
Adjusting/Moving Forks
79
Attachment Operation
79
Carriage W/Forks
80
Truss Boom
81
Side Shift Carriage
82
Bucket
84
Fork Extension
86
Fork Hook
88
Adjustable Truss Boom
89
Hitch Options
90
Mechanical Hitch
90
Hydraulic Hitch
91
Section 5 - Emergency Procedures
93
Towing a Disabled Product
93
Moving Short Distances
93
Moving Longer Distances
93
Emergency Lowering of Boom
94
Electronic Control Unit Failure
95
Engine Failure
96
Cab Emergency Exit
98
Section 6 - Lubrication and Maintenance
99
Introduction
99
Clothing and Safety Gear
99
General Maintenance Instructions
100
Service and Maintenance Schedules
101
1St 50 Hour Maintenance Schedule
101
50, 250 & 500 Hour Maintenance Schedule
102
1000 & 1500 Hour Maintenance Schedule
103
Lubrication Schedules
104
Hour Lubrication Schedule
104
Operator Maintenance Instructions
106
Fuel System
106
Air Intake System
108
Engine Oil
110
Brake System
111
Hydraulic Oil
112
Tires
113
Transmission Oil
114
Engine Cooling System
115
Battery
116
Table of Contents
117
Section 7 - Additional Checks
117
Load Moment Indicator Test
117
Section 8 - Specifications
119
Product Specifications
119
Fluid and Lubrication Capacities
119
Tires
120
Performance
121
Dimensions
123
Noise Emission Level
124
Telehandler Vibration
124
Index
125
Advertisement
Advertisement
Related Products
JLG 3369LE
JLG 3246ES
JLG 3508
JLG 3509
JLG 3512
JLG 3513
JLG Skytrak 3013
JLG 35e
JLG 3513PS
JLG 3248RS
JLG Categories
Boom Lifts
Lifting Systems
Scissor Lifts
Construction Equipment
Forklifts
More JLG Manuals
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL