JLG 25AM Operation And Safety Manual
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JLG 25AM Operation And Safety Manual

Am series
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See also: Service Maintenance Manual
Operation and Safety Manual
Original Instructions - Keep this manual with the machine at all times.
Model(s)
AM Series
20AM
25AM
30AM
36AM
ANSI
41AM
®
P/N - 3121211
November 12, 2014

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Summary of Contents for JLG 25AM

  • Page 1 Operation and Safety Manual Original Instructions - Keep this manual with the machine at all times. Model(s) AM Series 20AM 25AM 30AM 36AM ANSI 41AM ® P/N - 3121211 November 12, 2014...
  • Page 2 NOTES:...
  • Page 3 The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose. Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information.
  • Page 4 INDICATES INFORMATION OR A COMPANY POLICY THAT RELATES AVOIDED, COULD RESULT IN SERIOUS INJURY OR DEATH. THIS DECAL DIRECTLY OR INDIRECTLY TO THE SAFETY OF PERSONNEL OR PRO- WILL HAVE AN ORANGE BACKGROUND. TECTION OF PROPERTY. – JLG Lift – 3121211...
  • Page 5 Your Local JLG Office JLG INDUSTRIES, INC. MUST BE NOTIFIED IMMEDIATELY IN ALL (See addresses on manual rear cover) INSTANCES WHERE JLG PRODUCTS HAVE BEEN INVOLVED IN AN ACCI- DENT INVOLVING BODILY INJURY OR DEATH OF PERSONNEL OR In USA:...
  • Page 6 Manual Revised ......June 14, 2010 Manual Revised ......November 12, 2014 – JLG Lift – 3121211...

  • Page 7: Table Of Contents

    Battery Charger Operation ....4-3 Abnormal Cycle Indicator LED....4-4 3121211 – JLG Lift –...
  • Page 8 Lifting........4-23 Machine Tie Down......4-23 – JLG Lift – 3121211...
  • Page 9 Manual Descent Valve Location....3-4 3-4. Platform Control Station......3-4 3121211 – JLG Lift –...
  • Page 10 Inspection and Repair Log ..... . 8-1 4-11. Loading Machine onto Bed of Pick-Up Truck. . . 4-20 5-1. Hour Meter Location. (Option) ....5-2 – JLG Lift – 3121211...

  • Page 11: Section 1 - Safety Precautions

    If there is a question with regard to safety training, • Never allow personnel in platform while moving machine. inspection, maintenance and operation, please contact JLG Industries, Inc. ("JLG"). • To move machine use handles provided on the mast cross- bar.

  • Page 12: Tipping Hazards

    • Watch for obstructions around machine and overhead. • Check travel path for persons, holes, bumps, drop-offs, obstructions, debris, and coverings which may conceal other hazards. • Before placing machine on floors, trucks and other surfaces, check allowable capacity of surfaces. – JLG Lift – 3121211...
  • Page 13 • Always use an assistant when moving machine in areas machine. where vision is obstructed. • Never position the unit sideways on a slope. • Keep non-operating personnel at least 6 feet (1.8 m) away from machine during moving operations. 3121211 – JLG Lift –...

  • Page 14: Tilt Back Procedure

    (AM36 & AM41 Machines Only) • The platform must be completely empty of tools and debris. • Ensure platform is fully lowered. Remove and stow outrig- gers. • Tilt machine back only on a flat, firm and level surface. – JLG Lift – 3121211...

  • Page 15: Pre-Operation

    • Be sure that operators of other overhead and floor level machines are aware of the aerial work platform’s presence. Disconnect power to overhead cranes. 3121211 – JLG Lift –...

  • Page 16: Electrocution Hazard

    • Never operate machine in high wind, rain or snow. • Do not operate or raise the platform while on trucks, trail- ers, railway cars, floating vessels, scaffolds or other equip- ment unless approved by JLG. • Approved head gear must be worn by all operating and ground personnel.

  • Page 17: Operation

    • When applicable by reason of local regulations or job-site/ employer safety rules, personnel in the platform shall at all times wear approved fall protection devices. The autho- rized lanyard attachment is on the side of the machine’s mast. 3121211 – JLG Lift –...
  • Page 18 • Never use the mast assembly to enter or leave the platform. • Do not increase the platform size with unauthorized deck extensions or attachments. • Never attempt to use the machine as a crane. • Do not tie off machine to any adjacent structure. – JLG Lift – 3121211...
  • Page 19 • Do not operate machine from platform without the gate in • Always ensure that power tools are properly stowed and place and properly closed. never left hanging by their cord from the platform work area. 3121211 – JLG Lift –...

  • Page 20: Maintenance Safety Precautions

    • Use only approved, nonflammable cleaning solvents. • Observe and obey all danger, warning, caution and other instructions on machine. 1-10 – JLG Lift – 3121211...

  • Page 21: Section 2 - User Responsibilities, Machine Preparation, And Inspection

    5. Enough knowledge of the mechanical operation of the machine to recognize a malfunction or potential malfunction. 6. The safest means to operate the machine where over- head obstructions, other moving equipment, and obstacles, depressions, holes, dropoffs. 3121211 – JLG Lift –...

  • Page 22: Preparation, Inspection, And Maintenance

    JLG INDUSTRIES, INC. RECOGNIZES A FACTORY-TRAINED SERVICE TECHNI- and maintenance recommended by JLG Industries, Inc. Consult CIAN AS A PERSON WHO HAS SUCCESSFULLY COMPLETED THE JLG SERVICE local regulations for further requirements for aerial work plat- TRAINING SCHOOL FOR THE SPECIFIC JLG PRODUCT MODEL.

  • Page 23: Inspection And Maintenance Table

    At intervals as specified in the Service and Maintenance Owner, Dealer, or User Qualified JLG Mechanic Service and Maintenance Manual Maintenance Manual. NOTE: Inspection forms are available from JLG. Use the Service and Maintenance Manual to perform inspections. 3121211 – JLG Lift –...

  • Page 24: Pre-Start Inspection

    (ANSI Markets Only) is enclosed in the weather IF MACHINE DOES NOT OPERATE PROPERLY, TURN OFF MACHINE IMMEDI- resistant storage container. ATELY! REPORT PROBLEM TO PROPER MAINTENANCE PERSONNEL. DO NOT OPERATE MACHINE UNTIL IT IS DECLARED SAFE FOR OPERATION. – JLG Lift – 3121211...

  • Page 25: Function Check

    1. Front Caster Wheels - Properly secured, wheels and casters turn freely. Brakes lock and release - prevent wheels from rolling when locked. 2. Rear Wheels - Properly secured. Wheels turn freely. 3. Tiltback Wheels - Properly secured. Wheels turn freely. 3121211 – JLG Lift –...
  • Page 26 10. Motor/Pump/Reservoir Power Unit - No evidence of hydraulic leaks. Check that hydraulic reservoir fluid level is filled to the "Fill to Line" mark on the side of the reservoir. 11. Manual Release Control Valve - See note above. – JLG Lift – 3121211...

  • Page 27: Daily Walk-Around Inspection

    8. Outrigger Sockets 9. Outrigger Beams 10. Motor/Pump/Reservoir Power Unit 11. Manual Release Control Valve 12. Ground Controls 13. Mast Assembly 14. Platform Rail Installation 15. Platform Assembly 16. Platform Controls Figure 2-1. Daily Walk-Around inspection 3121211 – JLG Lift –...
  • Page 28 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION NOTES: – JLG Lift – 3121211...

  • Page 29: 3.1 General

    The hydraulic oil level can be checked through an access hole in the side of the cover. NOTE: Check hydraulic oil only when platform is completely low- ered and after cycling platform up/down a few times. 3121211 – JLG Lift –...
  • Page 30 AM-AC Models. On AM-DC Models, a 5 Amp fuse is located inside the ground control station cover. Figure 3-1. Ground Control Station. 1. Power ON/OFF Key 2. Power/Emergency Stop 3. Hydraulic Reservoir/Circuit Breaker/Fuse – JLG Lift – 3121211...

  • Page 31: Manual Descent Valve Location

    When depressed simultaneously with ENABLE button raises 2. Tie-Down Lugs the platform. 3. FUNCTION ENABLE Button. This (GREEN) button must be depressed for machine to operate. 4. PLATFORM DOWN Button. When depressed simultaneously with ENABLE button lowers the platform. 3121211 – JLG Lift –...

  • Page 32: Manual Descent Valve

    Figure 3-4. Platform Control Station. 1. Emergency Stop (RED) Figure 3-3. Manual Descent Valve Location. 2. Platform UP (WHITE) 3. Function Enable (GREEN) 1. Manual Descent Valve 4. Platform DOWN (WHITE) 2. Tie-Down Lugs 3. Mast – JLG Lift – 3121211...

  • Page 33: Decal Installations

    SECTION 3 - MACHINE CONTROLS AND INDICATORS DECAL INSTALLATIONS Figure 3-5. Decal Installation. (ANSI/CSA) (Machines prior to S/N-0900031618) 3121211 – JLG Lift –...

  • Page 34: Decal Installation Chart (Ansi And Csa)

    1704031 1704023 1704089 1704079 1703785 1703786 1704032 1704024 1704090 1704081 1703786 1703787 1704033 1704025 1704091 1704082 1703787 1703788 1703788 1703788 1703788 1703788 1703788 1703789 1704034 1704026 1704092 1704083 1703789 1707081 1707080 1707080 1707080 1707080 1707081 – JLG Lift – 3121211...

  • Page 35: Decal Installation Chart (Ansi And Csa)

    1700584 1700584 3251243 3251243 3251243 3251243 3251243 3251243 1703994 1703994 1703994 1703994 1703994 1703994 NOTE: (1) - 30AM/36AM/41AM Only (2) - 20AM/25AM Only (3) - Installed on 36AM or 41AM machines with tiltback option only. 3121211 – JLG Lift –...
  • Page 36 SECTION 3 - MACHINE CONTROLS AND INDICATORS Figure 3-6. Decal Installation (CE) (Machines prior to S/N-0900031618) – JLG Lift – 3121211...

  • Page 37: Decal Installation Chart (Ce Specification)

    (SPA) 1001098588 - Decal Kit * 1701509 * 1704094 * (1) 1704095 * (2) 1705801 * 1705802 * 1705803 * 1705805 * 1705831 * 1001098578 * (3) 1001098579 * 1700584 1702300 1702631 1702928 1703681 1703817 3121211 – JLG Lift –...

  • Page 38: Decal Installation Chart (Ce Specification)

    (DUT) (FRE) (GER) (ITA) (SPA) 4420051 1703902 - 20AM 1703903 - 25AM 1703904 - 30AM 1703905 - 36AM 1703906 - 41AM 3252606 NOTE: (1) - 30/36/41AM (2) - 20/25AM (3) - Installed on 36AM or 41AM machines with tiltback option only.

  • Page 39: Decal Installation. (Ansi/Csa) (Machines S/N-0900031618 To Present)

    SECTION 3 - MACHINE CONTROLS AND INDICATORS Figure 3-7. Decal Installation. (ANSI/CSA) (Machines S/N-0900031618 to Present) 3121211 – JLG Lift – 3-11...
  • Page 40 1704078 1706696 1703784 1703785 1704031 1704023 1704089 1704079 1706697 1703785 1703786 1704032 1704024 1704090 1704081 1703786 1703787 1704033 1704025 1704091 1704082 1706695 1703787 1701509 1703789 1704034 1704026 1704092 1704083 1706699 1703789 1703817 Not Used 3-12 – JLG Lift – 3121211...
  • Page 41 Not Used 1001110242 - JLG Service 155 to 162 Not Used Max. Outrigger Load Options: 20AM-1706445 / 25AM-1706446 / 30AM-1706447 / 36AM-1706448 / 41AM-1706449 Voltage Options: 3252761-120V AC / 3252760-220V-240V AC NOTE: (1) - 20AM/25AM Only (2) - 30AM/36AM/41AM Only (3) - Installed on 36AM or 41AM machines with tiltback option only.
  • Page 42 SECTION 3 - MACHINE CONTROLS AND INDICATORS CE SPEC. A USTRA LIAN SPEC. Figure 3-8. Decal Installation (CE) (Machines S/N-0900031618 to Present) 3-14 – JLG Lift – 3121211...
  • Page 43 (SPA) (AUS) 1701509 Not Used 1704094 / 1704095 1705801 1703780 1702802 1703781 1705803 1703785 1705805 1703786 1705831 1703784 1001098578 1703787 1001098579 1703778 1700584 1702300 Not Available - BarCode 1702928 — 1703681 1703817 4410051 — 3121211 – JLG Lift – 3-15...
  • Page 44 1705796 101 to 115 Not Used Serial Number Plate - Not Available Not Used Model Designation Options: 20AM-1703902 / 25AM-1703903 / 30AM-1703904 / 36AM-1703905 / 41AM-1703906 119 to 134 Not Used 1703994 (Optional) 136 to 163 Not Used 120V - AC - 3255761 / 220V-240V AC - 3255760...

  • Page 45: Section 4 - Machine Operation

    LED lights on the Vibrations emitted by these machines are not hazardous to an base frame. operator in the work platform. The equivalent continuous A- Weighted sound pressure level at the work platform is less than 70dB(A). 3121211 – JLG Lift –...

  • Page 46: Battery Charging & Maintenance

    ADD ONLY DISTILLED WATER TO BATTERIES. WHEN ADDING DISTILLED WATER TO THE BATTERIES, A NON-METALLIC CONTAINER AND/OR FUNNEL MUST BE USED. The battery fluid level should be approximately 1/8" (3mm) below vent tubes. (See Figure 4-1.) – JLG Lift – 3121211...

  • Page 47: Battery Charger Operation

    1. Battery Box/Charger Assembly 3. Charger AC Power Cord the charger will light up, the charger will then begin to 2. DC Battery Charger 4. DC - Battery to Machine Main charge the batteries. Power Connector 3121211 – JLG Lift –...

  • Page 48: Abnormal Cycle Indicator Led

    Figure 4-3. Dual Voltage Charger - Front Panel. 1. % of Charge in Progress 4. Circuit AC Circuit Breakers LED’s (Green) 5. AC Voltage Selection 2. Charger On LED (Green) Switch 3. Abnormal Cycle LED (Yellow) – JLG Lift – 3121211...

  • Page 49: Machine Set-Up And Operation

    APPLY FRONT CASTER BRAKES SO MACHINE DOES NOT ROLL IN ANY DIREC- TION. DO NOT INSTALL OUTRIGGERS OR ELEVATE PLATFORM UNTIL FRONT CASTER BRAKES ARE LOCKED. 5. Apply caster brakes. 6. Install outriggers. Figure 4-4. Setting & Releasing Caster Brake 3121211 – JLG Lift –...

  • Page 50: Outrigger Installation

    4. When all four (4) wheels are off the ground, use the bubble level on the base frame to level machine. NOTICE MACHINE WILL OPERATE ONLY IF ALL FOUR (4) INTERLOCK LED LIGHTS ARE ILLUMINATED. – JLG Lift – 3121211...

  • Page 51: Outrigger Installation

    SECTION 4 - MACHINE OPERATION Figure 4-5. Outrigger Installation. 1. Bubble Level Indicator 4. Outrigger Beam Assembly 2. Outrigger Lock/Release Pin 5. Leveling Jack 3. Interlock LED’s 3121211 – JLG Lift –...

  • Page 52: Platform Loading

    (160 kg) (135 kg) (135 kg) 36AM - 300 lb. 300 lb. 250 lb. DC/AC (135 kg) (135 kg) (113 kg) 41AM - 300 lb. 300 lb. 250 lb. DC/AC (135 kg) (135 kg) (113 kg) – JLG Lift – 3121211...

  • Page 53: Quick-Change Platform Mounts

    Figure 4-6. Quick Change Platform Mount. 1. Platform Upper Mount 3. Platform Lower Mount 2. Upper Mount Attach Pins 4. Lower Mount Attach Pins 3121211 – JLG Lift –...

  • Page 54: Platform Installation

    (2) lower platform mount 4. Apply caster brakes and chock at least two wheels pins. when parking machine for extended time. 5. Remove key switch to disable machine from unau- thorized use. 4-10 – JLG Lift – 3121211...

  • Page 55: Transport, Lifting And Tie Down

    REFER TO SECTION 1.2, TRANSPORTING SAFETY PRECAUTIONS BEFORE 6. With both hands on the grips of the T-handle lifting TRANSPORTING MACHINE. bar, carefully tilt the machine back onto the tilt-back assembly. 3121211 – JLG Lift – 4-11...

  • Page 56: Tilt-Back Assembly Set-Up

    SECTION 4 - MACHINE OPERATION Figure 4-7. Tilt-Back Assembly Set-Up. 4-12 – JLG Lift – 3121211...
  • Page 57 SECTION 4 - MACHINE OPERATION Figure 4-7. Tilt-Back Assembly Set-Up. 3121211 – JLG Lift – 4-13...
  • Page 58 SECTION 4 - MACHINE OPERATION Figure 4-7. Tilt-Back Assembly Set-Up. 4-14 – JLG Lift – 3121211...

  • Page 59: Tilt-Back Assembly Set-Up (Am36/Am41) - Machines S/N - 0900031618 To Present

    Lower and extend or retract the cylinder to guide the groove pins on the end of the cylinder into the slots on the tilt- back crossbar assembly bracket. Secure the cylinder to 3121211 – JLG Lift – 4-15...

  • Page 60: Tilt-Back Assembly Set-Up - Machines S/N - 0900031618 To Present

    SECTION 4 - MACHINE OPERATION Step 1 Figure 4-8. Tilt-Back Assembly Set-Up - Machines S/N - 0900031618 to Present. 4-16 – JLG Lift – 3121211...

  • Page 61: Tilt-Back Assembly Set-Up - Machines S/N - 0900031618 To Present

    SECTION 4 - MACHINE OPERATION Step 3 Step 2 Figure 4-9. Tilt-Back Assembly Set-Up - Machines S/N - 0900031618 to Present. 3121211 – JLG Lift – 4-17...

  • Page 62: Tilt-Back Assembly Set-Up - Machines S/N - 0900031618 To Present

    SECTION 4 - MACHINE OPERATION Step 4 Figure 4-10. Tilt-Back Assembly Set-Up - Machines S/N - 0900031618 to Present. 4-18 – JLG Lift – 3121211...

  • Page 63: Pickup Truck Loading Device (Option)

    NOTE: The stowed mast height of the 36AM and 41AM exceeds truck tailgate. the length of most pick-up truck beds. JLG does not rec- 4. Continue lifting and pushing machine onto the truck ommend transporting those models by pick-up truck.
  • Page 64 SECTION 4 - MACHINE OPERATION Figure 4-11. Loading Machine onto Bed of Pick-Up Truck. 4-20 – JLG Lift – 3121211...
  • Page 65 SECTION 4 - MACHINE OPERATION Figure 4-11. Loading Machine onto Bed of Pick-Up Truck. 3121211 – JLG Lift – 4-21...
  • Page 66 SECTION 4 - MACHINE OPERATION Figure 4-11. Loading Machine onto Bed of Pick-Up Truck. 4-22 – JLG Lift – 3121211...

  • Page 67: Lifting

    785 lb. (356kg) 25AM-AC 800 lb. (363kg) 25AM-DC 871 lb. (395kg) 30AM-AC 871 lb. (395kg) 30AM-DC 941 lb. (427kg) 36AM-AC 973 lb. (441kg) 36AM-DC 1043 lb. (473kg) 41AM-AC 1072 lb. (486kg) 41AM-DC 1142 lb. (518kg) 3121211 – JLG Lift – 4-23...
  • Page 68 SECTION 4 - MACHINE OPERATION NOTES: 4-24 – JLG Lift – 3121211...

  • Page 69: Section 5 - Optional Equipment

    This ladder allows the user entry to the AM machine once it is The 25" (64cm) long by 26" (66cm) wide Step-in Molded Plat- raised using the Straddle Extension. form features a tough molded shell base and sides mounted to a welded steel frame. 3121211 – JLG Lift –...

  • Page 70: Extra Power Pack (Battery, Charger & Case)

    Ground Control Station. This meter tracks the number of cycles the mast travels up and down during macheine opera- tion. This information can be used to determine maintenance intervals and other for other informational purposes when – JLG Lift – 3121211...

  • Page 71: Am-Se - Straddle Extension - Installation

    If not continue with Step 3, if holes are there, jump to Step 5. 3. Drill two (2) .219 diameter (7/32") holes per side for each spring clip see Figure 5-2. 3121211 – JLG Lift –...
  • Page 72 Section 5-3. If outrigger route one through each grommeted hole on the cen- interlock LED’s on the straddle extension light up ter frame crossmember. when completely assembled, and power is supplied to the platform, then installation is complete. – JLG Lift – 3121211...

  • Page 73: Se-Adapter - Wiring - Grommet & Spring Clip

    SECTION 5 - OPTIONAL EQUIPMENT Figure 5-2. SE-Adapter - Wiring - Grommet & Spring Clip Mounting Hole Locations. (Same For Both Sides) 3121211 – JLG Lift –...

  • Page 74: Straddle Adapter Wiring Harness To Am Wiring

    Figure 5-3. Straddle Adapter Wiring Harness to AM Wiring Connections. 1. Grommet 3. Potted Relay 2. Crossmember 4. Butt Splice NOTE: Cut (1) Green, (1) Yellow, and (1) Yellow 1 wire and install the Adapter Harness with butt splice terminals. – JLG Lift – 3121211...

  • Page 75: Straddle Extension - Components

    AM base. Push it in until the lugs, using the quick-release pins attached to winch locking pin secures the beam in place. cables. 3. Next, slide a side lifting rail onto the short outrigger beam. 3121211 – JLG Lift –...

  • Page 76: Straddle Extension Component Assembly

    7. Support Vertical Rail 8. Side Lifting Rails 9. Short Outrigger Beams 10. Adjust Bracket 11. Vertical Rail 12. Adjust Bracket End Cap and Pin 13. Cable Adjustable Clevis Figure 5-4. Straddle Extension Component Assembly. – JLG Lift – 3121211...

  • Page 77: Positioning Straddle Unit And

    When all pins are inserted and locked, crank winch han- dles counter-clockwise to release tension on the winch cables. d. Remove any end to end play in straddle unit by tighten- ing the adjust bracket end cap - adjustment screws. 3121211 – JLG Lift –...

  • Page 78: Lowering Am Machine On Straddle Unit

    AM platform. The ladder is attached to either straddle side lifting rail on the straddle extension. * DO NOT REMOVE THE END CAP PIN FROM THE ADJUST BRACKET UNTIL THE AM MACHINE IS FULLY LOWERED TO THE GROUND ON ITS CASTOR WHEELS, 5-10 – JLG Lift – 3121211...

  • Page 79: Straddle And Am Machine Disassembly

    Extension to AM Machine", steps 1 through 12. Figure 5-5. Side Lifting Rail - Quick Release Pins. 1. Adjust Bracket End Cap Pin (* SEE WARNING) 2. End Cap Adjust Screw 3. Side Rail Quick-Release Pins 3121211 – JLG Lift – 5-11...
  • Page 80 SECTION 5 - OPTIONAL EQUIPMENT NOTES: 5-12 – JLG Lift – 3121211...

  • Page 81: Section 6 - Emergency Procedures

    SURE THAT ALL DAMAGE HAS BEEN REPAIRED, IF REQUIRED, AND THAT ALL 3. Cranes, forklift trucks or other equipment can be used CONTROLS ARE OPERATING CORRECTLY. to remove the platform occupant and stabilize motion of the machine. 3121211 – JLG Lift –...

  • Page 82: Incident Notification

    SECTION 6 - EMERGENCY PROCEDURES INCIDENT NOTIFICATION JLG Industries, Inc. must be notified immediately of any incident involving a JLG product. Even if no injury or property damage is evident, the factory should be contacted by telephone and pro- vided with all necessary details.

  • Page 83: Section - 7 - General Specifications And Operator

    CE ..........3120873 Preventive Maintenance and Inspection Schedule included in the Service and Maintenance Manual. 3121211 – JLG Lift –...

  • Page 84: General Specifications

    0 mph (0kph) - Machine rated for indoor use only Maximum Horizontal Manual Side Force: 45 Pound Force (200 Newtons) (Platform fully extended with Maximum load) Maximum Hydraulic System Pressure: Pressure Relief Set to 2800 PSI (193 bar) at Factory – JLG Lift – 3121211...

  • Page 85: Electrical Specifications

    Amp Hour (AH) Rating: 105 Amp Hr. @ 20 Hr. 100 Amp Hr. @ 20 Hr. Reserve Capacity: 165 Min. Cold Cranking Amps: 625 Amps @ 0° F Weight: 54 lb. (24kg) 78 lb. (35kg) 3121211 – JLG Lift –...

  • Page 86: Platform Data

    (14.3 m) Platform Cycle Performance -(in seconds) (w/max. rated load) Fenner Brand Pump - Lift Up: Monarch Brand Pump - Lift Up: (DC) Monarch Brand Pump -Lift Up: (AC) Lift Down: 32-42 32-42 32-42 47-57 45-55 – JLG Lift – 3121211...

  • Page 87: Machine Component Weights

    70 lb. (32 kg) Serial Number Locations For machine identification, a serial number plate is affixed to the machine. The plate is located on the back of the mast, just above the mast support bracket. 3121211 – JLG Lift –...

  • Page 88: Operator Maintenance

    +20°F (–7°C) JLG recommends using Mobil DTE 13 hydraulic oil. Aside from JLG recommendations, it is not advisable to mix oils of different brands or types, as they may not contain the same required additives or be of comparable viscosities. If use of hydraulic oil other than Mobilfluid 424 is desired, contact JLG Industries for proper recommendations.

  • Page 89: Battery Maintenance

    Battery Fluid Level ADD ONLY DISTILLED WATER TO BATTERIES. WHEN ADDING DISTILLED WATER TO THE BATTERIES, A NON-METALLIC CONTAINER AND/OR FUNNEL MUST BE 1. Battery Filler Cap 3. Fluid Level USED. 2. Vent Tube 4. Cell Plates 3121211 – JLG Lift –...
  • Page 90 SECTION 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE – JLG Lift – 3121211...

  • Page 91: Lubrication Intervals For Various Components

    4. Prior to checking hydraulic oil level, operate machine through one complete cycle of lift function (full up and down). Failure to do so will result in incorrect oil level reading on the hydraulic reservoir. 3121211 – JLG Lift –...

  • Page 92: Supplemental Information

    The vibration total value to which the hand-arm system is sub- jected does not exceed 2,5 m/s2. The highest root mean square value of weighted acceleration to which the whole body is sub- jected does not exceed 0,5 m/s2. 7-10 – JLG Lift – 3121211...

  • Page 93: Inspection And Repair Log

    SECTION 8 - INSPECTION AND REPAIR LOG SECTION 8. INSPECTION AND REPAIR LOG Machine Serial Number: _________________________ Table 8-1. Inspection and Repair Log DATE COMMENTS 3121211 – JLG Lift –...

  • Page 94: Section 8 - Inspection And Repair Log

    SECTION 8 - INSPECTION AND REPAIR LOG Machine Serial Number: _________________________ Table 8-1. Inspection and Repair Log DATE COMMENTS – JLG Lift – 3121211...
  • Page 98 +33 (0) 553 84 85 74 +(852) 2639 5797 Email:german-parts@jlg.com Email: pieces@jlg.com Email: emeaservice@jlg.com JLG Industries (Italia) S.R.L. JLG EMEA B.V. JLG NZ Access Equipment & Services JLG Industries Via Po. 22 Polaris Avenue 63 2B Fisher Cresent Vahutinskoe shosse 24b. 20010 Pregnana Milanese (MI)

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