Turntable Bearing Mounting Bolt Condition Check - JLG 400S Service And Maintenance Manual

Turntable Bearing Mounting Bolt Condition Check

THE SWING BEARING IS ONE OF THE MOST CRITICAL POINTS ON AN AERIAL
LIFT. IT IS HERE THAT THE STRESSES OF LIFTING ARE CONCENTRATED, AT THE
CENTER OF ROTATION. BECAUSE OF THIS, PROPER MAINTENANCE OF THE
SWING BEARING BOLTS IS A MUST FOR SAFE OPERATION.
NOTE: This check is designed to replace the existing bearing bolt
torque checks on JLG Lifts in service. This check must be
performed after the first 50 hours of machine operation
and every 600 hours of machine operation thereafter. If
during this check any bolts are found to be missing or
loose, replace missing or loose bolts with new bolts and
torque to the value specified in the torque chart, after lubri-
cating the bolt threads with JLG Threadlocker P/N
0100019. After replacing and retorquing bolt or bolts
recheck all existing bolts for looseness.
1. Check the frame to bearing. Attach bolts as follows:
a. Elevate the fully extended main boom to horizontal
as shown in Figure 3-60.
b. At the positions indicated on Figure 3-59. try and
insert the 0.0015 in. feeler gauge between the bolt
head and hardened washer at the arrow indicated
position.
c. Assure that the 0.0015 in. feeler gauge will not pen-
etrate under the bolt head to the bolt shank.
d. Swing the turntable 90 degrees, and check some
selected bolts at the new position.
e. Continue rotating the turntable at 90 degrees inter-
vals until a sampling of bolts have been checked in
all quadrants.
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SECTION 3 - CHASSIS & TURNTABLE
2. Check the turntable to bearing. Attach bolts as follows:
a. Elevate the fully retracted main boom to full eleva-
tion as shown in Figure 3-60.
b. At the positions indicated on Figure 3-59. try and
insert the 0.0015 in. feeler gauge between the bolt
head and hardened washer at the arrow indicated
position.
c. Lower the boom to horizontal and fully extend the
boom.
d. At the position indicated on Figure 3-59. try and
insert the 0.0015 in. feeler gauge between the bolt
head and hardened washer at the arrow indicated
position.
Figure 3-59. Swing Bolt Feeler Gauge Check
3-81