JLG EcoLift50 Manuals

Manuals and User Guides for JLG EcoLift50. We have 3 JLG EcoLift50 manuals available for free PDF download: Service And Maintenance Manual, Operation And Safety Manual

JLG EcoLift50 Service And Maintenance Manual (56 pages)

Brand: JLG | Category: Lifting Systems | Size: 5.27 MB

General
4
Hydraulic System Safety
4
Maintenance
4
Revision Log
5
Table of Contents
6
Section - Table of Contents

10
Section 1 - Machine Specifications

10
Section 2 - General Service Information

22
- Machine Preparation, Inspection, and Maintenance
  22
- Preventive Maintenance and Inspection Schedule
  23
- Servicing and Maintenance Guidelines
  25
  - General
    25
  - Safety and Workmanship
    25
  - Cleanliness
    25
  - Components Removal and Installation
    25
  - Component Disassembly and Reassembly
    25
  - Pressure-Fit Parts
    25
  - Bearings
    25
  - Gaskets
    25
  - Bolt Usage and Torque Application
    26
- Hydraulic System Information - (830P Only)
  26
  - Hydraulic Lines and Electrical Wiring
    26
  - Hydraulic System
    26
  - Lubrication and Servicing
    26
  - Hydraulic Oil
    26
  - Changing Hydraulic Oil
    26
Section 3 - Component Servicing

29
- Frame Cover Installation
  29
  - Ecolift50
    29
  - Ecolift70
    29
- Frame Cover Installation - Ecolift50
  29
  - 830P
    30
- Frame Cover Installation - 830P
  30
  - Tool Tray Installation
    31
  - Ecolift50
    31
  - Ecolift70
    31
  - 830P
    31
- Tool Tray Installation - Ecolift50
  31
- Tool Tray Installation - Ecolift70
  31
- Tool Tray Installation - 830P
  31
- Castor Wheel Assembly
  32
  - Ecolift70 and 830P
    32
  - Ecolift50
    32
- Castor Wheel Installation - Ecolift70 and 830P
  32
- Castor Wheel Installation - Ecolift50
  32
- Rear Axle Assembly
  33
- Rear Wheel and Brake Installation - Ecolift50/70
  33
- Rear Wheel and Brake Installation - 830P
  34
  - Ecolift50/70
    35
  - 830P
    35
- Platform Installation
  35
- Platform Installation - Ecolift50 and 70
  35
- Platform Installation - 830P
  35
  - Ecolift50/70
    36
- Ecolift Flywheel Crank Cover Installation
  36
- Ecolift50/70 Mast Installation
  36
  - Mast Disassembly
    36
  - Mast Re-Assembly
    38
- Belt Clamp Mounting Bolts - Ecolift
  38
  - Gas Cylinder Pressurizing
    40
  - Flywheel Rotation Force - Testing
    40
- Flywheel Rotation Force - Testing - Ecolift
  40
- 830P Mast Installation
  41
- 830P Electrical/Hydraulic Components
  44
  - Contactor Solenoid Replacement
    45
  - Battery Charger Operation
    45
- Battery Charger
  45
- Charger Leds
  46
Section 4. 830P - Troubleshooting and Schematics

47
- General
  47
- Troubleshooting Information
  47
- Hydraulic Circuit Checks
  47
- Electrical System - Multimeter Basics
  47
  - Grounding
    47
  - Backprobing
    47
  - Min/Max
    47
  - Polarity
    48
  - Scale
    48
  - Continuity Measurement over Long Distances
    48
  - Requirements
    48
  - Procedure
    48
- Resistance Measurement
  49
- Continuity Measurement
  50
- Electrical Switch Testing
  51
  - Basic Check
    51
  - Limit Switches
    51
  - Automatic Switches
    51
  - Switch Wiring - Low Side, High Side
    51
- 830P Electrical Diagram
  53
- 830P - Electrical Diagram
  53
- 830P Hydraulic Diagram
  54
- 830P - Hydraulic Diagram
  54
- 830P - Troubleshooting
  54

JLG EcoLift50 Operation And Safety Manual (55 pages)

Brand: JLG | Category: Lifting Systems | Size: 3.97 MB

Table of Contents
8
Section 1 - Safety Precautions

10
- General
  10
- Transporting
  11
  - Tipping Hazards
    11
- Pre-Operation
  13
  - Operator Training and Knowledge
    13
  - Workplace Inspection
    13
  - Machine Inspection
    14
- Operation
  15
  - General
    15
  - Trip and Fall Hazard
    16
  - Electrocution Hazard
    17
  - Tipping Hazards
    18
  - Crushing and Collision Hazards
    19
- Moving, Lifting and Repositioning
  20
  - General
    20
  - Additional Safety Information
    20
- Maintenance
  21
  - Maintenance Hazards
    21
Section 2 - Preparation and Inspection

22
- Personnel Training
  22
  - Operator Training
    22
  - Training Supervision
    22
- Operator Responsibility
  22
- Preparation, Inspection, and Maintenance
  23
- Pre-Start Inspection
  25
- Daily Walk-Around Inspection
  25
  - General
    25
- Function Check
  29
Section 3 - Machine Operation

33
- General
  33
- Machine Description
  33
- Machine Component Locations
  34
- Machine Operation
  36
- Transporting, Lifting and Tie-Down Procedures
  38
  - Loading
    38
  - Vehicle Transport
    38
  - Storage
    39
- Decal Installation (Ecolift 50)
  40
- Decal Installation (Ecolift 70)
  42
Section 4 - Emergency Procedures

45
- General Information
  45
- Emergency Operation
  45
- Incident Notification
  46
- Emergency Lowering Operation
  46
Section 5. General Specifications

49
- General Specifications
  49
  - Machine Specifications
    50
Section 6. Inspection and Repair Log

53
- Inspection and Repair Log
  53

JLG EcoLift50 Service And Maintenance Manual (30 pages)

Brand: JLG | Category: Scissor Lifts | Size: 3.79 MB

Table of Contents
4
Machine Specifications

6
- 1.1 General Specifications
  6
- Dimensions
  6
- Serial Number Identification
  6
- 1.4 Operating Specifications
  7
- Lubrication Intervals
  8
- Torque Charts
  9
  - SAE Fasteners
    9
  - Metric Fasteners
    12
General Service Information

14
- Machine Preparation, Inspection, and Maintenance
  14
- Preventive Maintenance and Inspection Schedule
  16
- Servicing and Maintenance Guidelines
  18
  - General
    18
  - Safety and Workmanship
    18
  - Cleanliness
    18
  - Components Removal and Installation
    19
  - Component Disassembly and Reassembly
    19
  - Pressure-Fit Parts
    19
  - Bearings
    19
  - Gaskets
    19
  - Bolt Usage and Torque Application
    19
Component Servicing

21
- Frame Cover Installation
  21
  - Ecolift50
    21
  - Ecolift70
    21
- Tool Tray Installation
  22
  - Ecolift50
    22
  - Ecolift70
    22
- Platform Installation
  22
- Castor Wheel Assembly
  23
  - Ecolift50
    23
  - Ecolift70
    23
- Rear Axle Assembly
  24
- 3.6 Flywheel Crank Cover Installation
  24
- Mast Installation
  25
  - Mast Disassembly
    26
  - Mast Re-Assembly
    27
  - Gas Cylinder Pressurizing
    28
  - Flywheel Rotation Force - Testing
    28

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JLG EcoLift50 Manuals

JLG EcoLift50 Service And Maintenance Manual (56 pages)

Table of Contents

Section - Table of Contents

Section 1 - Machine Specifications

Section 2 - General Service Information

Section 3 - Component Servicing

Section 4. 830P - Troubleshooting and Schematics

JLG EcoLift50 Operation And Safety Manual (55 pages)

Table of Contents

Section 1 - Safety Precautions

Section 2 - Preparation and Inspection

Section 3 - Machine Operation

Section 4 - Emergency Procedures

Section 5. General Specifications

Section 6. Inspection and Repair Log

JLG EcoLift50 Service And Maintenance Manual (30 pages)

Table of Contents

Machine Specifications

General Service Information

Component Servicing

Related Products

JLG Categories