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Operation and Safety Manual Original Instructions - Keep this manual with the machine at all times. Models 400S 460SJ PVC 2001 ANSI AS/NZS 31215015 October 14, 2019 - Rev A ®...
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WARNING Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your hands frequently when servicing.
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The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose. Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information.
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FOREWORD SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS This is the Safety Alert Symbol. It is used to alert you to the potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death INDICATES A POTENTIALLY HAZARDOUS SITUATION.
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Modifications Product Safety JLG INDUSTRIES, INC. SENDS SAFETY RELATED BULLETINS TO THE OWNER OF RECORD OF THIS MACHINE. CONTACT JLG INDUSTRIES, INC. TO ENSURE THAT THE Contact: CURRENT OWNER RECORDS ARE UPDATED AND ACCURATE. Product Safety and Reliability Department JLG Industries, Inc.
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FOREWORD REVISION LOG Original Issue A - October 14, 2019 31215015...
This section contains the responsibilities of the owner, user, oper- ator, lessor, and lessee concerning safety, training, inspection, maintenance, application, and operation. If there are any ques- tions with regard to safety, training, inspection, maintenance, application, and operation, please contact JLG Industries, Inc. (“JLG”). 31215015...
MEWP. The user shall deter- ment unless the application is approved in writing by JLG. mine if personnel are qualified to operate the MEWP prior to operation.
• Check the machine for modifications to original components. opposite direction. Always return switch to neutral and stop Ensure that any modifications have been approved by JLG. before moving the switch to the next function. Operate con- trols with slow and even pressure.
• Hydraulic cylinders are subject to thermal expansion and con- traction. This may result in changes to the platform position approved by JLG. while the machine is stationary. Factors affecting thermal • When two or more persons are in the platform, the operator movement can include the length of time the machine will shall be responsible for all machine operations.
SECTION 1 - SAFETY PRECAUTIONS Electrocution Hazards • Enter and exit only through gate area. Use extreme caution when entering or leaving platform. Ensure that the platform • This machine is not insulated and does not provide protection assembly is fully lowered. Face the platform when entering or from contact or proximity to electrical current.
SECTION 1 - SAFETY PRECAUTIONS Table 1-1. Minimum Approach Distances (M.A.D.) Voltage Range MINIMUM APPROACH DISTANCE (Phase to Phase) in Feet (Meters) 0 to 50 KV 10 (3) Over 50KV to 200 KV 15 (5) Over 200 KV to 350 KV 20 (6) Over 350 KV to 500 KV 25 (8)
SECTION 1 - SAFETY PRECAUTIONS Tipping Hazards • The minimum approach distance may be reduced if insulating barriers are installed to prevent contact, and the barriers are • Ensure that the ground conditions are adequate to support rated for the voltage of the line being guarded. These barriers the maximum tire load indicated on the tire load decals shall not be part of (or attached to) the machine.
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Keep all loads within the confines of the plat- weather events, the time required to lower the platform, and form, unless authorized by JLG. methods to monitor current and potential wind conditions. • Keep the chassis of the machine a minimum of 2 ft. (0.6m) •...
SECTION 1 - SAFETY PRECAUTIONS DO NOT OPERATE THE MACHINE WHEN WIND CONDITIONS EXCEED SPECIFICATIONS SHOWN IN SECTION 7.2 OR AS SHOWN ON THE CAPACITY PLACARD ON THE PLAT- FORM BILLBOARD. Table 1-2. Beaufort Scale (For Reference Only) Wind Speed Beaufort Description Land Conditions...
SECTION 1 - SAFETY PRECAUTIONS Crushing and Collision Hazards • Keep non-operating personnel at least 6 ft. (1.8m) away from machine during all operations. • Approved head gear must be worn by all operating and • Under all travel conditions, the operator must limit travel ground personnel.
SECTION 1 - SAFETY PRECAUTIONS TOWING, LIFTING, AND HAULING MAINTENANCE • Never allow personnel in platform while towing, lifting, or This sub-section contains general safety precautions which must hauling. be observed during maintenance of this machine. Additional pre- cautions to be observed during machine maintenance are •...
• Use only replacement parts or components that are approved • Always disconnect batteries when servicing electrical compo- by JLG. To be considered approved, replacement parts or com- nents or when performing welding on the machine. ponents must be identical or equivalent to original parts or components.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION SECTION 2. USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 2.1 PERSONNEL TRAINING The safest means to operate the machine where overhead obstructions, other moving equipment, and obstacles, The Mobile Elevating Work Platform (MEWP) is a personnel han- depressions, holes, and drop-offs exist.
2.2 PREPARATION, INSPECTION, AND MAINTENANCE Machine Familiarization The following table covers machine inspections and mainte- nance required by JLG Industries, Inc. Consult local regulations for NOTE: Responsibilities for familiarization may vary by region. further requirements for MEWPs. Frequency of inspections and...
NOTE: Inspection forms are available from JLG. Use the Service and Maintenance Manual to perform inspections. IMPORTANT JLG INDUSTRIES, INC. RECOGNIZES A FACTORY TRAINED SERVICE TECHNICIAN AS A PERSON WHO HAS SUCCESSFULLY COMPLETED THE JLG SERVICE TRAINING SCHOOL FOR THE SPECIFIC JLG PRODUCT MODEL.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Pre-Start Inspection Walk-Around Inspection – Perform as instructed. Battery – Charge as required. The Pre-Start Inspection should include each of the following: Fuel (Combustion Engine Powered Machines) – Add the Cleanliness – Check all surfaces for leakage (oil, fuel, or bat- proper fuel as necessary.
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SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Lanyard Attach Points – During operation, occupants in the platform must wear a full body harness with a lanyard attached to an authorized lanyard anchorage point. Attach only one (1) lanyard per lanyard anchorage point. IF THE MACHINE DOES NOT OPERATE PROPERLY, TURN OFF THE MACHINE IMMEDI- ATELY! REPORT THE PROBLEM TO THE PROPER MAINTENANCE PERSONNEL.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Walk-Around Inspection O AC 00172 31215015...
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SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Begin the Walk-Around Inspection at Item 1, as noted on the dia- Platform Rotator - See Inspection Note. gram. Continue checking each item in sequence for the condi- Jib Assembly and Jib Rotator (If Equipped) - See Inspec- tions listed in the following checklist.
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SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Tie Rod Ends and Steering Spindles - See Inspection Note Counterweight - No evidence of damage. Engine - See Inspection Note. Hydraulic Pump - See Inspection Note. Turntable Bearing - Evidence of proper lubrication. No evi- dence of loose bolts or looseness between bearing and machine.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Function Check From the platform control console: a. Ensure that the control console is firmly secured in the proper location b. Check that all guards protecting the switches or locks TO AVOID SERIOUS INJURY, DO NOT OPERATE MACHINE IF ANY CONTROL LEVERS OR are in place.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION SkyGuard Function Test Disengage the SkyGuard sensor, release controls, then recy- cle the footswitch. Ensure normal operation is available. NOTE: Refer to Section 4.10 for additional information on SkyGuard NOTE: On machines equipped with SkyLine, reattach magnetic end of operation.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION OSCILLATING AXLE LOCKOUT TEST (IF EQUIPPED) Return boom to stowed position. When boom reaches cen- ter, stowed position, lockout cylinders should release and allow wheel to rest on ground, it may be necessary to acti- vate Drive to release cylinders.
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SECTION 3 - MACHINE CONTROLS AND INDICATORS SECTION 3. MACHINE CONTROLS AND INDICATORS GENERAL CONTROLS AND INDICATORS NOTE: The indicator panels use different shaped symbols to alert the operator to different types of operational situations that could THE MANUFACTURER HAS NO DIRECT CONTROL OVER MACHINE APPLICATION AND arise.
SECTION 3 - MACHINE CONTROLS AND INDICATORS Ground Control Console Engine Start/ Auxiliary Power To start the engine, the switch must be held (See Figure 3-1., Figure 3-2., Figure 3-3., and Figure 3-4. Up until the engine starts. To use auxiliary power, the switch must be held Down for duration of function use.
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SECTION 3 - MACHINE CONTROLS AND INDICATORS Jib Lift (If Equipped) ONLY USE THE PLATFORM LEVELING OVERRIDE FUNCTION FOR SLIGHT LEVELING OF Provides raising and lowering of the jib. THE PLATFORM. INCORRECT USE COULD CAUSE THE LOAD/OCCUPANTS TO SHIFT OR FALL.
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SECTION 3 - MACHINE CONTROLS AND INDICATORS Main Boom Lift Provides raising/lowering of the main boom. Swing Provides 360 degrees continuous turntable rotation. Machine Safety System Override (MSSO) (CE Only) Provides emergency override of function controls that are locked out in the event of Load Sense System activation.
AC Generator Indicator (If Equipped) System Distress Indicator Indicates the generator is in operation. The light indicates that the JLG Control System has detected an abnormal condition and a Diag- Glow Plug Indicator nostic Trouble Code has been set in the system memory.
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SECTION 3 - MACHINE CONTROLS AND INDICATORS Platform Overload Indicator Indicates the platform has been overloaded. Engine Error Indicator Indicates an engine error fault requiring service. Emissions Temperature Indicator Indicator illuminates when the engine emissions control sensor reaches a high temperature. 31215015 3-11...
(See Figure 3-9., Ground Control Console Display Gauge) The Display Gauge shows engine hours, fuel level (if applicable), and Diagnostic Trouble Codes (DTCs) from both the JLG Control System and the engine control system. During machine start up, with no active DTCs in the control system, the splash screen will show for 3 seconds and then switch to main screen.
The Diagnostic Screen will show active and inactive faults from The Engine Diagnostics Screen will show SPN (Suspect Parameter the JLG Control System on the screen. An asterisk (*) will be dis- Number), FMI (Failure Mode Identifier), and Occurrence count played to show active faults.
SECTION 3 - MACHINE CONTROLS AND INDICATORS Platform Console Platform Leveling Override A three position switch allows the operator to (See Figure 3-10., Platform Control Console) adjust the automatic self leveling system. This switch is used to adjust platform level in situa- tions such as ascending/descending a grade.
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SECTION 3 - MACHINE CONTROLS AND INDICATORS Engine Start/Auxiliary Power NOTE: To operate the Drive joystick, pull up on the lock- ing ring below the handle. When pushed forward, the switch energizes the starter motor to start the engine. NOTE: The Drive joystick is spring loaded and will auto- matically return to neutral (off) position when released.
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SECTION 3 - MACHINE CONTROLS AND INDICATORS Jib Lift (If Equipped) Soft Touch/SkyGuard Indicator Provides for raising or lowering of the jib. Indicates the Soft Touch bumper is against an object or the SkyGuard sensor has been activated. All controls are cut out until the override button is pushed.
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SECTION 3 - MACHINE CONTROLS AND INDICATORS Function Speed Control This control affects the speed of Telescope and Jib Lift (if equipped). Turning the knob all the way counterclockwise until it clicks puts Drive and Swing into Creep mode. NOTE: To operate the Main Boom Lift/Swing joystick, pull up on the locking ring below the handle.
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SECTION 3 - MACHINE CONTROLS AND INDICATORS ½ OAC 02500 1. System Distress 6. Creep 11. Platform Overload 2. Drive Orientation 7. Footswitch Enable 12. Engine Error 3. Capacity Zone Indicator 8. Fuel Level Indicator 13. Emissions Temperature 4. Tilt Alarm Warning 9.
System Distress Indicator Tilt Alarm Warning Light and Alarm The light indicates that the JLG Control System This red illuminator indicates the chassis is on a has detected an abnormal condition and a Diag- slope.
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SECTION 3 - MACHINE CONTROLS AND INDICATORS AC Generator Indicator (If Equipped) Indicates the generator is in operation. TO AVOID SERIOUS INJURY, DO NOT REMOVE, MODIFY OR DISABLE THE FOOTSWITCH BY BLOCKING OR ANY OTHER MEANS. Creep Speed Indicator Fuel Level Indicator When the Function Speed Control is turned to Indicates the level of fuel in the fuel tank.
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SECTION 3 - MACHINE CONTROLS AND INDICATORS Engine Error Indicator Indicates an engine error fault requiring service. Emissions Temperature Indicator Indicator illuminates when the engine emissions control sensor reaches a high temperature. 31215015 3-23...
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All machine systems are functioning properly. Except for performing inspections and the Function Check, the Machine is as originally equipped from JLG. ground controls are used in an emergency to lower the platform to the ground should the operator in the platform be unable to do so.
SECTION 4 - MACHINE OPERATION Platform Load Sensing System (LSS) Stability Machine stability is based on two (2) conditions which are called The Platform Load Sensing System provides the platform capacity to FORWARD and BACKWARD stability. The machine’s position of the control system.
SECTION 4 - MACHINE OPERATION BOOM HORIZONTAL FULLY EXTENDED MACHINE WILL TIP OVER IN THIS DIRECTION IF OVERLOADED OR OPERATED BEYOND THE LIMITS OF THE MAXIMUM OPERATING SLOPE Figure 4-1. Position of Least Forward Stability 31215015...
SECTION 4 - MACHINE OPERATION MACHINE WILL TIP OVER IN THIS DIRECTION IF OVERLOADED OR OPERATED BEYOND THE LIMITS PLATFORM ROTATED OF THE MAXIMUM OPERATING SLOPE 90 DEGREES FULLY ELEVATED MAIN BOOM FULLY ELEVATED AND FULLY RETRACTED Figure 4-2. Position of Least Backward Stability 31215015...
SECTION 4 - MACHINE OPERATION ENGINE OPERATION Turn key of Platform/Ground Select switch to Ground. NOTE: Initial starting should always be per- formed from the Ground Control con- sole. Pull the Power/Emergency Stop switch to On. Push the Engine Start switch until engine starts. Starting Procedure IF ENGINE FAILS TO START PROMPTLY, DO NOT CRANK FOR AN EXTENDED TIME.
SECTION 4 - MACHINE OPERATION Shutdown Procedure Pull out the Ground Console Power/Emer- gency Stop switch to provide power to the platform controls. IF AN ENGINE MALFUNCTION CAUSES AN UNSCHEDULED SHUTDOWN, DETERMINE From Platform Control Console, pull Power/ THE CAUSE AND CORRECT IT BEFORE RESTARTING THE ENGINE. Emergency Stop switch out.
Reference the Service and Maintenance Manual along with a utes of run time is complete, the operator may cycle power qualified JLG Mechanic to verify your machine setup. and restart the engine for an additional 2 minutes of run time. The operator can repeat this process until there is no The Fuel Shutoff System monitors the fuel in the more fuel available.
SECTION 4 - MACHINE OPERATION TRAVELING (DRIVING) USE EXTREME CAUTION WHEN DRIVING IN REVERSE AND AT ALL TIMES WHEN THE PLATFORM IS ELEVATED. See Figure 4-3., Grade and Side Slopes BEFORE DRIVING, LOCATE THE BLACK/WHITE ORIENTATION ARROWS ON BOTH THE NOTE: Refer to the Operating Specifications table for Gradeability and CHASSIS AND THE PLATFORM CONTROLS.
SECTION 4 - MACHINE OPERATION Traveling Forward and Reverse Match the black and white direction arrows At Platform Controls, pull out Emergency Stop on both platform con- switch, start the engine, and activate trol console and the footswitch. chassis to determine the direction the machine will travel.
SECTION 4 - MACHINE OPERATION Traveling on a Grade STEERING Position thumb switch on Drive/Steer controller to When traveling a grade, maximum braking and traction are obtained Right for steering right, or to Left for steering left. with the boom stowed, in position over the rear (drive) axle, and in line with the direction of travel.
SECTION 4 - MACHINE OPERATION BOOM TO AVOID A COLLISION AND INJURY IF PLATFORM DOES NOT STOP WHEN A CONTROL SWITCH OR LEVER IS RELEASED, REMOVE FOOT FROM FOOTSWITCH OR USE EMER- GENCY STOP SWITCH TO STOP THE MACHINE. A RED TILT WARNING LIGHT IS LOCATED ON THE CONTROL CONSOLE WHICH LIGHTS WHEN THE CHASSIS IS ON AN EXCESSIVE SLOPE.
SECTION 4 - MACHINE OPERATION FUNCTION SPEED CONTROL 4.10 SKYGUARD OPERATION This control affects the speed of Telescope and SkyGuard provides enhanced control panel protection. When the Jib Lift. Turning the knob all the way counter- SkyGuard sensor is activated, functions in use at the time of actu- clockwise until it clicks puts Drive, Main Lift, Plat- ation will reverse or cutout.
SECTION 4 - MACHINE OPERATION SkyGuard Reattach magnetic end of cable to bracket if it becomes discon- Approximately 50 lb (222 Nm) of force is applied to yellow bar. nected. SkyGuard - SkyEye SkyGuard - SkyLine Operator passes through path of sensor beam. Cable is pressed, breaking the magnetic connection between the cable and right bracket.
SECTION 4 - MACHINE OPERATION SkyGuard Function Table Boom Drive Drive Boom Boom Boom Basket Basket Steer Swing Lift Jib Lift Forward Reverse Lift Up Tele Out Tele In Level Rotate Down R * / C ** R = Indicates Reversal is Activated C = Indicates Cutout is Activated * DOS (Drive Orientation System) Enabled * * DOS Not Enabled, machine is driving straight without steering, and any other hydraulic function is active...
SECTION 4 - MACHINE OPERATION 4.11 SHUT DOWN AND PARK 4.12 LIFTING AND TIE DOWN (See Figure 4-5.) Shut Down and Park Lifting The preferred procedures to shut down and park the machine are as follows: Refer to the Serial Number Plate, refer to the Specifications Drive machine to a reasonably well protected area.
BEEN REPAIRED, IF REQUIRED, AND THAT ALL CONTROLS ARE OPERATING COR- RECTLY. JLG Industries, Inc. must be notified immediately of any incident involving a JLG product. Even if no injury or property damage is EMERGENCY OPERATION evident, the factory should be contacted by telephone and pro- vided with all necessary details.
SECTION 5 - EMERGENCY PROCEDURES Platform or Boom Caught Overhead EMERGENCY TOWING PROCEDURES If the platform or boom becomes jammed or snagged in overhead Towing this machine is prohibited. However, provisions for moving structures or equipment, do the following: the machine have been incorporated. The following procedures are to be used ONLY for emergency movement to a suitable mainte- Shut off the machine.
An example of this would be in the case of Load Sense System activation. NOTE: If the MSSO functionality is used, the fault indicator is set with a fault code in the JLG Control System which must be reset by a qualified JLG Service Technician. 31215015...
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FALL ARREST PIPE RACKS NOTE: See the JLG External Fall Arrest System manual (PN 3128935) for more detailed information. The external fall arrest system is designed to provide a lanyard attach point while allowing the operator to access areas outside the platform.
SECTION 6 - ACCESSORIES Capacity Specifications (Australia Only) • Ensure no personnel are beneath the platform. • Do not exit platform over rails or stand on rails. Max. Platform Capacity Max. Capacity in Racks • Do not drive machine without material secured (With Max.
SECTION 6 - ACCESSORIES Safety Precautions Preparation and Inspection • Check for cracked welds and damage to tray. • Ensure tray is properly secured to platform. ENSURE PANEL IS SECURED WITH STRAP. • Ensure strap is not torn or frayed. Operation DO NOT OVERLOAD TRAY OR PLATFORM.
SECTION 6 - ACCESSORIES SKYPOWER™ All power regulation components are located in a watertight box connected by cable to the generator. The generator supplies power when running at the specified speed with the power switch on (switch is located on platform). A three-pole, 30 Amp circuit breaker protects the generator from overload.
SECTION 6 - ACCESSORIES Safety Precautions SKYWELDER™ DO NOT OVERLOAD PLATFORM. • Ensure no personnel are beneath platform. • This factory-installed option is available only on specified models. • Keep lanyard attached at all times. • Do not use electrical tools in water. •...
SECTION 6 - ACCESSORIES Accessory Ratings Welding Amps Input At Rated Load Output (50/60 Hz) Maximum Open Welding Mode Input Power Rated Output Amperage Circuit Voltage 230 V 460 V 575 V Range 280 Amp at 31.2 V, 15.7 35% Duty Cycle 3- phase 5-250 A 79 VDC...
SECTION 6 - ACCESSORIES Safety Precautions • Do not ground through the platform. • Do not use a high frequency arc starter with TIG welder. Preparation and Inspection DO NOT OVERLOAD PLATFORM. • Connect ground clamp to metal being welded. •...
SECTION 6 - ACCESSORIES SOFT TOUCH BOLT-ON EXTERNAL FALL ARREST A padding kit is mounted to the platform rails and to a frame sus- The bolt-on external fall arrest system is designed to provide a lan- pended below the platform. Limit switches deactivate platform yard attach point while allowing the operator to access areas outside functions when the padded framework contacts an adjacent the platform.
SECTION 6 - ACCESSORIES • Cable: Inspect cable for proper tension, broken strands, kinks, or any signs of corrosion. THE EXTERNAL FALL ARREST SYSTEM REQUIRES AN ANNUAL INSPECTION AND CERTI- GAP SHOWING: GAP SHOWING: FICATION. THE ANNUAL INSPECTION AND CERTIFICATION MUST BE PERFORMED BY A INCORRECT INCORRECT QUALIFIED PERSON OTHER THAN THE USER.
SECTION 7. GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE INTRODUCTION OPERATING SPECIFICATIONS This section of the manual provides additional necessary infor- Table 7-1. Operating Specifications - 400S mation to the operator for proper operation and maintenance of this machine. Maximum Work Load (Capacity): Unrestricted (CE &...
SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Table 7-1. Operating Specifications - 400S Table 7-2. Operating Specifications - 460SJ Stowed Length 24 ft. 10.1 in. (7.57 m) Maximum Work Load (Capacity): Unrestricted (CE and Aus) 600 lb (270 kg) Wheelbase 7 ft.
JLG Ind. recommends Mobil- fluid 424 hydraulic oil, which has an SAE viscosity index of 152. NOTE: When temperatures remain consistently below 20° F (-7° C), JLG Industries recommends the use of standard UTTO. NOTE: Machines may be equipped with Mobil EAL224H biodegradable and non-toxic hydraulic oil.
SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Aside from JLG recommendations, it is not advisable to mix oils of Table 7-10. Mobil DTE 10 Excel 32 Specs different brands or types, as they may not contain the same required additives or be of comparable viscosities.
SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Table 7-11. UCon Hydrolube HP-50/46 Table 7-12. Mobil EAL 224H Specs Type Synthetic Biodegradable Type Synthetic Biodegradable Specific Gravity 1.082 ISO Viscosity Grade 32/46 Specific Gravity .922 Pour Point, Max -58°F (-50°C) Pour Point, Max -25°F (-32°C) Flash Point, Min.
SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Table 7-13. Mobil EAL H 46 Specs Table 7-14. Exxon Univis HVI 26 Specs Specific Gravity 32.1 Type Synthetic Biodegradable Pour Point -76°F (-60°C) ISO Viscosity Grade Flash Point 217°F (103°C) Specific Gravity .910 Viscosity Pour Point...
SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Serial Number Location A serial number plate is affixed to the left rear side of the frame. If the serial number plate is damaged or missing, the machine serial num- ber is stamped on the left side of the frame. SERIAL NUMBER PLATE Figure 7-1.
SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 1001206353 A Figure 7-2. Hydraulic Oil Operation Chart - Sheet 1 of 2 31215015 7-11...
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Mobil Envirosyn H 46 Quintolubric 888-46 Readily biodegradable classi?cation indicates NOTICE: one of the following: MACHINE OPERATION USING NON-JLG APPROVED CO2 Conversion>60% per EPA 560/6-82-003 HYDRAULIC FLUIDS OR OPERATION OUTSIDE OF CO2 Conversion>80% per CEC-L-33-A-93 THE TEMPERATURE BOUNDARIES OUTLINED IN Virtually Non-toxic classi?cation indicates THE "HYDRAULIC FLUID OPERATION CHART"...
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SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Figure 7-4. Engine Operating Temperature Specifications - Deutz 31215015 7-13...
SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE NOTICE: MACHINE OPERATION USING NON-JLG APPROVED ENGINE OIL OR OPERATION OUTSIDE OF THE TEMPERATURE BOUNDARIES OUTLINED IN THE "ENGINE OIL OPERATION CHART" MAY RESULT IN PREMATURE WEAR OR DAMAGE TO COMPONENTS OF THE ENGINE.
SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE OPERATOR MAINTENANCE NOTE: It is recommended as a good practice to replace all filters at the same time. NOTE: The following numbers correspond to those in Figure 7-6., Oper- Swing Bearing - Internal Ball Bearing ator Maintenance and Lubrication Diagram - Deutz 2.9L Engine.
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SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Wheel Drive Hub Drive Brake O IL LE V E L C H E C K A N D F ILL Lube Point(s) - Level/Fill Plug Capacity - 24 oz. (0.8 L)(1/2 Full) Lube - EPGL Interval - Check level every 3 months or 150 hrs of opera- Lube Point(s) - Fill Plug...
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SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Hydraulic Return Filter Hydraulic Tank Breather Interval - Change after first 50 hrs. and every 6 months or 300 Interval - Change after first 50 hours and every 6 months or hrs. thereafter. 300 hours thereafter or whenever Charge Filter is replaced Comments - Remove wing nut and cover to replace.
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SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Hydraulic Tank Hydraulic Charge Filter Interval - Change after first 50 hours and every 6 months or 300 hours thereafter or as indicated by Condition Indicator Lube Point(s) - Fill Cap Capacity - 15 Gal. (57 L) to Full Level Lube - HO Interval - Check Level daily;...
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SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Oil Change w/Filter - Deutz D2011 Oil Change w/Filter - Deutz 2.9 L4 Lube Point(s) - Fill Cap/Spin-on Element Capacity - 2.4 gal (8.9 L) Lube Point(s) - Fill Cap/Spin-on Element Lube - EO Capacity - 10 Quarts (9.5 L) w/Filter Interval - Every Year or 600 hours of operation Lube - EO...
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SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Fuel Pre-Filter - Deutz D2.9 Fuel Filter - Deutz D2.9 Lube Point(s) - Replaceable Element Lube Point(s) - Replaceable Element Interval - Drain water daily; Every year or 600 hours of Interval - Every year or 600 hours of operation operation 31215015 7-23...
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SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Fuel Filter (Gasoline) Fuel Filter - Deutz D2011 Lube Point(s) - Replaceable Element Interval - Every 6 months or 300 hours of operation Lube Point(s) - Replaceable Element Interval - Every year or 500 hours of operation 7-24 31215015...
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SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Fuel Filter (Propane) Radiator Coolant Deutz 2.9 Interval - 3 Months or 150 hours of operation Comments - Replace filter. Refer to Section , Lube Point(s) - Fill Cap Capacity - 2.9 Gallon (11.3 L) Lube - Anti-Freeze Interval - Check level daily;...
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SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Air Filter Swing Drive Hub Lube Point(s) - Replaceable Element Lube Point - Level/Fill Plug Interval - Every 6 months or 300 hours of operation or as Capacity - 40 oz. (1.2 L) indicated by the condition indicator Lube - 90w80 Gear Oil Comments - Check Dust Valve daily...
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SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Wheel Bearings Oil Change w/Filter - Kubota Lube Point(s) - Repack Capacity - A/R Lube - MPG Interval - Every 2 years or 1200 hours of operation 31215015 7-27...
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SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Fuel Filter - Kubota Lube Point(s) - Replaceable Component Interval - Every year or 600 hours of operation Engine Coolant - Kubota Lube Point(s) - Fill Cap Capacity - 2.25 gal. (8.5 L) Lube Point(s) - Fill Cap/Spin-on Element Lube - Anti-Freeze Capacity - 2.5 gal.
TIRES & WHEELS Fuel Filter (Propane) - Kubota Tire Damage For polyurethane foam filled tires, JLG Industries, Inc. recommends that when any of the following are discovered, measures must be taken to remove the JLG product from service immediately and arrangements must be made for replacement of the tire or tire assembly.
SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Tire Replacement Wheel Replacement JLG recommends a replacement tire be the same size, ply and brand The rims installed on each product model have been designed for as originally installed on the machine. Please refer to the JLG Parts...
SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Start all nuts by hand to prevent cross threading. DO NOT The tightening of the nuts should be done in stages. Follow- use a lubricant on threads or nuts. ing the recommended sequence, tighten nuts per wheel torque chart.
SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE PROPANE FUEL FILTER REPLACEMENT (KUBOTA ENGINE) Removal OUTLET Relieve the propane fuel system pressure. Refer to Propane FILTER BOWL Fuel System Pressure Relief. GASKET Disconnect the negative battery cable. FILTER Slowly loosen the bowl retaining nut and remove the nut and filter housing from the Electric lock off assembly.
SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Installation If equipped, install the filter bowl gasket. RESIDUAL VAPOR PRESSURE WILL BE PRESENT IN THE FUEL SYSTEM. ENSURE THE WORK AREA IS WELL VENTILATED BEFORE DISCONNECTING ANY FUEL LINE. Install the filter into the housing. SUPPLEMENTAL INFORMATION Install the filter bowl up to the bottom of the electric lock off.
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