JLG 600AJ Manuals

Manuals and User Guides for JLG 600AJ. We have 7 JLG 600AJ manuals available for free PDF download: Service And Maintenance Manual, Operation And Safety Manual

JLG 600AJ Service And Maintenance Manual (427 pages)

Mobile Elevating Work Platform (MEWP)

Brand: JLG | Category: Lifting Systems | Size: 42.41 MB

Bhydraulic System Safety
3
Maintenance
3
Table of Contents
5
Specifications

20
- Operating Specifications
  20
  - Machine Specifications
    20
- Dimensional Data
  20
  - Machine Dimensional Data
    20
- Capacities
  21
- Engine Data
  21
- Tires
  22
- Torque Requirements
  22
- Hydraulic Oil
  23
- Critical Stability Weights
  24
- Operator Maintenance
  28
- Thread Locking Compound
  33
- Torque Charts
  34
  - SAE Fastener Torque Chart
    34
  - Metric Fastener Torque Chart
    40
General

44
- Machine Preparation, Inspection, and Maintenance
  44
- Service and Guidelines
  45
  - General
    45
  - Safety and Workmanship
    45
  - Cleanliness
    45
  - Components Removal and Installation
    45
  - Component Disassembly and Reassembly
    46
  - Pressure-Fit Parts
    46
  - Bearings
    46
  - Gaskets
    46
  - Bolt Usage and Torque Application
    46
  - Hydraulic Lines and Electrical Wiring
    46
  - Hydraulic System
    46
  - Lubrication
    46
  - Battery
    46
  - Lubrication and Servicing
    46
- Lubrication and Information
  47
  - Hydraulic System
    47
  - Hydraulic Oil
    47
  - Changing Hydraulic Oil
    47
  - Lubrication Specifications
    47
- Cylinder Drift
  47
  - Theory
    47
  - Cylinder Leakage Test
    47
  - Cylinder Thermal Drift
    48
- Pins and Composite Bearing Repair Guidelines
  48
- Welding on JLG Equipment
  48
  - Do the Following When Welding on JLG Equipment
    48
  - DO NOT Do the Following When Welding on JLG Equipment
    48
Chassis & Turntable

55
- Tires and Wheels
  55
  - Tire Damage
    55
  - Tire Replacement
    55
  - Wheel Replacement
    55
  - Wheel Installation
    55
- Oscillating Axle Bleeding Procedure and Lockout Test
  56
  - Lockout Cylinder Bleeding
    56
  - Oscillating Axle Lockout Test
    56
- Torque Hub
  66
  - Oil Information
    66
  - Roll and Leak Testing
    66
  - Tightening and Torquing Bolts
    66
  - Main Disassembly
    68
  - Output Carrier Disassembly
    69
  - Input Carrier Disassembly
    69
- Output Carrier Disassemb
  69
  - Hub-Spindle Disassembly
    70
- Hub Spindle Disassembly
  70
  - Spindle-Brake Disassembly
    71
- Spindle Brake Disassembly
  71
  - Cover Disassembly
    72
  - Cover Assembly
    72
  - Input Carrier Sub-Assembly
    72
  - Output Planet Gear Sub-Assembly
    72
  - Spindle - Brake Sub-Assembly
    73
  - Hub-Spindle Sub-Assembly
    73
  - Cover Sub-Assembly
    74
  - Main Assembly
    74
  - Integral Brake Check
    74
- Bearing Cup Pressing Tool
  76
  - Free Wheeling Option
    78
    
    Engage Drive Motors and Brakes (Normal Operation)
    78
  - Drive Motor
    78
    
    Description
    78
- Drive Motor Cross Section
  78
- Endcap
  78
- Shaft Seal
  78
- Servo Piston
  78
  - Shaft Seal Replacement
    79
  - Loop Flushing Valve
    80
  - Troubleshooting
    81
  - Disassembly
    82
- Cylinder Kit Assembly
  84
  - Inspection
    85
  - Assembly
    87
- Swash Plate and Journal Bearing
  88
- Shaft and Front Bearing
  89
- Cylinder Kit Installation
  89
- Servo Spring and Minimum Angle Stop
  89
- Valve Plate and Rear Bearing
  90
- End Cap
  90
  - Initial Start-Up Procedures
    91
- Shaft Seal
  91
  - Steer Adjustments
    92
  - Chassis Tilt Indicator System
    93
  - Drive Orientation System
    93
  - Transport Position Sensing System
    93
  - Beyond Transport - Drive Speed Cutback System
    93
  - Drive/Steer - Boom Function Interlock System
    93
  - Oscillating Axle System
    94
  - Drive System
    94
  - Swing Drive
    95
    
    Roll, Leak and Brake Testing
    95
    
    Tightening and Torquing Bolts
    95
    
    Motor Control Valve Disassembly
    96
- Motor Control Valve
  96
  - Motor and Brake Disassembly
    97
  - Main Drive Disassembly
    98
  - Hub-Shaft Disassembly
    99
  - Carrier Disassembly
    100
  - Hub-Shaft Assembly
    101
  - Carrier Assembly
    101
  - Main Drive Assembly
    102
  - Motor and Brake Assembly
    103
  - Motor Control Valve Assembly
    103
  - Swing Hub Removal
    106
  - Swing Hub Installation
    106
    
    Procedure for Setting Swing Gear Backlash
    106
    
    Swing Drive Lubrication
    107
  - Swing Bearing
    108
    
    Turntable Bearing Mounting Bolt Condition Check
    108
    
    Wear Tolerance
    109
    
    Swing Bearing Replacement
    111
    
    Swing Bearing Torque Values
    112
  - Rotary Coupling
    114
  - Generator
    118
    
    Every 250 Hours
    118
    
    Every 500 Hours
    118
    
    Overload Protection
    119
    
    Inspecting Brushes, Replacing Brushes, and Cleaning Slip Rings
    119
  - Deutz D2.9 L4 (T4F) Engine
    121
    
    Check Oil Level
    123
    
    Change Engine Oil
    123
    
    Change Oil Filter
    124
    
    Change Fuel Filters
    124
  - Deutz D2011 (T4I) Engine
    125
    
    Checking Oil Level
    127
    
    Changing Engine Oil
    127
    
    Changing Oil Filter
    128
    
    Replace Fuel Filter
    128
    
    Clean Fuel Strainer
    128
  - Spark Arrester Cleaning Instructions
    129
  - Glow Plugs
    129
  - Deutz EMR 2
    130
  - Bio Fuel in Deutz Engines
    158
    
    General
    158
    
    Bio Fuel
    158
    
    Biological Contamination in Fuels
    159
  - Ford Engine
    160
  - Counterweight
    177
Boom & Platform

179
- Platform Control Enable System
  179
- Platform Load Control System
  179
- Ground Control Keyswitch System
  179
- Function Speed Control System
  179
- Skyguard Protection
  179
- Platform
  180
  - Support Removal
    180
  - Support Installation
    181
- Rotator and Slave Cylinder
  183
  - Removal
    183
  - Installation
    183
- Main Boom Powertrack
  184
  - Removal
    184
  - Installation
    184
- Powertrack Maintenance
  185
  - Remove Link
    185
  - Install New Link
    188
  - Replace Fixed End Brackets
    191
  - Replace Moving End Brackets
    192
- Main Boom Assembly
  194
  - Removal
    194
  - Disassembly
    195
  - Inspection
    195
  - Assembly
    196
  - Installation
    196
- Upright
  197
  - Removal
    197
  - Installation
    197
- Tower Boom Assembly
  198
  - Removal
    198
  - Disassembly
    198
  - Inspection
    199
  - Assembly
    199
  - Installation
    200
- Jib Assembly
  200
  - Removal
    200
  - Disassembly
    200
  - Inspection
    201
  - Installation
    201
- Boom Cleanliness Guidelines
  202
- Rotary Actuator
  203
  - Theory of Operation
    203
  - Required Tools
    203
  - Disassembly
    205
  - Inspection
    209
  - Assembly
    210
  - Installing Counterbalance Valve
    214
  - Testing Actuator
    215
  - Testing Actuator for Internal Leaks
    215
  - Installation and Bleeding
    215
  - Troubleshooting
    216
- Foot Switch Adjustment
  217
- Platform Load Sensing System
  217
- Skyguard
  218
  - Operation
    218
  - Function Test
    218
  - Diagnostics & Troubleshooting
    219
- Bolt-On External Fall Arrest
  220
  - Inspection before Use
    220
  - Installation
    221

JLG 600AJ Service And Maintenance Manual (342 pages)

Brand: JLG | Category: Boom Lifts | Size: 31.09 MB

Ageneral
3
Bhydraulic System Safety
3
Maintenance
3
Table of Contents
5
Section 1 - Specifications

17
- Operating Specifications
  17
- Capacities
  17
- Component Data
  17
  - Engine Data
    17
- Deutz F4M2011 Specifications
  18
  - Tires
    19
  - Drive System
    19
  - Swing System
    19
  - Pumps
    19
  - Hydraulic Filters
    19
  - Dimensional Data
    19
  - Function Speeds
    20
    
    Machine Orientation When Doing Speed Tests
    20
    
    Test Notes
    20
  - Torque Requirements
    20
  - Lubrication
    21
    
    Hydraulic Oil
    21
  - Pressure Settings
    21
  - Cylinder Specifications
    21
  - Major Component Weights
    22
  - Critical Stability Weights
    23
  - Serial Number Locations
    23
  - Lubrication & Maintenance
    24
- Deutz Engine Dipstick
  27
- Torque Chart (SAE Fasteners - Sheet 1 of 7)
  31
- Torque Chart (SAE Fasteners - Sheet 2 of 7)
  32
- Torque Chart (SAE Fasteners - Sheet 3 of 7)
  33
- Torque Chart (SAE Fasteners - Sheet 4 of 7)
  34
- Torque Chart (METRIC Fasteners - Sheet 5 of 7)
  35
- Torque Chart (METRIC Fasteners - Sheet 6 of 7)
  36
- Torque Chart (METRIC Fasteners - Sheet 7 of 7)
  37
Section 2 - General

39
- Machine Preparation, Inspection, and Maintenance
  39
- Service and Guidelines
  40
  - General
    40
  - Safety and Workmanship
    40
  - Cleanliness
    40
  - Components Removal and Installation
    40
  - Component Disassembly and Reassembly
    41
  - Pressure-Fit Parts
    41
  - Bearings
    41
  - Gaskets
    41
  - Bolt Usage and Torque Application
    41
  - Hydraulic Lines and Electrical Wiring
    41
  - Hydraulic System
    41
  - Lubrication
    41
  - Battery
    41
  - Lubrication and Servicing
    41
  - Hydraulic Oil
    42
  - Changing Hydraulic Oil
    42
  - Lubrication Specifications
    42
- Cylinder Drift Test
  42
  - Platform Drift
    42
  - Cylinder Drift
    43
- Pins and Composite Bearing Repair Guidelines
  43
- Welding on JLG Equipment
  43
- Engine Operating Temperature Specifications - Deutz
  47
- Engine Operating Temperature Specifications - Ford
  48
- Engine Operating Temperature Specifications - Caterpillar
  49
- Engine Operating Temperature Specifications - GM
  50
Section 3 - Chassis & Turntable

51
- Tires & Wheels
  51
  - Tire Inflation
    51
  - Tire Damage
    51
  - Wheel and Tire Replacement
    51
  - Wheel Installation
    51
- Drive Torque Hub
  52
  - Roll, Leak and Brake Testing
    52
  - Tightening and Torquing Bolts
    53
  - Main Disassembly
    53
  - Main Disassembly
    54
  - Input Carrier
    55
- Planet Gear Sub Assembly
  56
  - Input Carrier Disassembly
    57
  - Hub-Spindle Disassembly
    58
  - Spindle-Brake Disassembly
    59
- Coupling Subassembly
  60
  - Cover Disassembly
    61
  - Input Carrier Sub-Assembly
    62
  - Output Planet Gear Sub-Assembly
    62
  - Spindle - Brake Sub-Assembly
    62
  - Hub-Spindle Sub-Assembly
    63
  - Cover Sub-Assembly
    64
  - Main Assembly
    64
  - Integral Brake Check
    64
- Hub Assembly
  65
- Bearing Cup Pressing Tool
  66
- Bearing Cup Pressing Tool
  67
  - Drive Brake - Mico (S/N 56718 to 81836)
    68
    
    Disassembly
    68
    
    Assembly
    68
- Drive Brake - Mico
  69
- Flow Control Pilot Valves
  78
  - Taper Roller Bearing Initial Tension
    79
  - Testing and Setup
    79
  - Drive Motor - 2WD (Prior to S/N 81836)
    80
    
    Shaft Seal Replacement
    80
  - Drive Motor (S/N 81836 to Present)
    80
    
    Description
    80
    
    Shaft Seal Replacement
    81
    
    Troubleshooting
    82
    
    Loop Flushing Valve
    83
    
    Disassembly
    84
- End Cap
  85
- Cylinder Kit
  86
  - Swash Plate & Servo Piston
    87
  - Inspection
    88
  - Assembly
    90
- Cylinder Kit Assembly
  91
- Shaft and Front Bearing
  92
- Valve Plate and Rear Bearing
  93
- Shaft Seal
  94
  - Initial Start-Up Procedures
    95
  - Oscillating Axle Bleeding Procedure and Lockout Test
    96
    
    Lockout Cylinder Bleeding
    96
    
    Oscillating Axle Lockout Test
    96
  - Swing Hub
    97
    
    Adjustment Procedures
    97
    
    Disassembly
    98
    
    Main Assembly Procedure
    98
    
    Hub Shaft Sub-Assembly
    101
    
    Carrier Sub-Assembly
    103
  - Swing Bearing
    106
    
    Turntable Bearing Mounting Bolt Condition Check
    106
    
    Wear Tolerance
    106
    
    Swing Bearing Replacement
    108
    
    Swing Bearing Torque Values
    109
  - Swing Brake - Mico
    110
    
    Disassembly
    110
    
    Inspection
    110
    
    Assembly
    110
- Swing Brake Assembly (Mico)
  111
  - Rotary Coupling - S/N 81836 to Present
    112
- Rotary Coupling - Sheet 1 of 2
  113
- Rotary Coupling - Sheet 2 of 2
  114
- Rotary Coupling Port Location - 2WS
  115
- Rotary Coupling Port Location - 4WS
  116
  - Generator
    117
    
    Every 250 Hours
    117
    
    Every 500 Hours
    117
    
    Overload Protection
    117
    
    Inspecting Brushes, Replacing Brushes, and Cleaning Slip Rings
    117
- Inspecting Generator Brushes, Replacing Brushes, and Cleaning Slip Rings
  118
  - Spark Arrester Cleaning Instructions
    119
  - Dual Fuel System
    119
    
    Changing from Gasoline to LP Gas
    119
    
    Changing from LP Gas to Gasoline
    119
  - Ford EFI Engine
    119
    
    Performing Diagnostics
    119
    
    Ecm and Sensors
    120
- ECM Diagnostic Trouble Codes
  121
  - Fuel System
    126
- Typical Fuel System
  127
  - Ford LPG System
    131
    
    Description
    131
    
    Regulator
    131
    
    Megajector
    131
    
    Mixer
    131
    
    Lockoff Solenoid
    133
    
    Megajector Diagnostic Code Descriptions
    133
- Deutz Sensors for JLG Control System
  135
  - Deutz EMR 2 (S/N 84711 to Present)
    136
- EMR 2 Engine Side Equipment
  137
- EMR 2 Engine Plug Pin Identification
  142
- EMR 2 Vehicle Plug Pin Identification
  143
  - GM Engine General Maintenance
    149
    
    Maintenance of the Drive Belt
    149
    
    Engine Electrical System Maintenance
    149
    
    Checking/Filling Engine Oil Level
    149
    
    Changing the Engine Oil
    150
    
    Coolant Fill Procedure - Dual Fuel Engine
    150
  - GM Engine Dual Fuel System
    151
    
    Fuel Filter
    152
    
    Electric Lock off
    152
    
    EPR Assembly
    152
    
    Low Pressure Regulator (LPR)
    153
    
    Air Fuel Mixer
    153
    
    Electronic Throttle Control (ETC)
    154
    
    Engine Control Module
    154
    
    Heated Exhaust Gas Oxygen Sensor
    155
    
    Gasoline Multi Point Fuel Injection System (MPFI)
    155
    
    Gasoline Fuel Pump
    155
    
    Gasoline Pressure and Temperature Sensor Manifold
    155
    
    Fuel Filter
    156
    
    Fuel Injector Rail
    156
    
    Fuel Injector
    156
  - GM Engine Fuel System Repair
    156
    
    Propane Fuel System Pressure Relief
    156
    
    Propane Fuel System Leak Test
    156
    
    Propane Fuel Filter Replacement
    157
    
    Electronic Pressure Regulator (EPR) Assembly Replacement
    157
- Pressure Regulator Section
  158
  - Temperature Manifold Absolute Pressure (TMAP) Sensor
    159
  - Electronic Throttle Control Replacement
    159
  - Mixer Replacement
    160
  - Coolant Hose Replacement
    161
  - Vapor Hose Replacement
    161
  - Engine Control Module Replacement
    161
  - Heated Exhaust Gas Oxygen Sensor Replacement
    161
  - LP Gas Fitting Inspection
    162
  - GM Engine LPG Fuel System Diagnosis
    163
    
    Fuel System Description
    163
    
    Diagnostic Aids
    163
- LPF Fuel System Diagnosis
  164
- Symptom Diagnosis
  167
- DTC to SPN/FMI Cross Reference Chart
  175

JLG 600AJ Service And Maintenance Manual (271 pages)

Brand: JLG | Category: Lifting Systems | Size: 21.8 MB

A General
5
Capacities
19
Steer System (S Models)
20
Boom Elevation (S Models)
21
Test Notes
22
Lubrication
23
Lubrication Specifications
24
Cylinder Specifications
25
Major Component Weights
26
Critical Stability Weights
27
Lubrication Point Location - S Models
28
Lubrication Chart - S Models
29
Lubrication Point Location - a Models
30
Lubrication Chart - a Models
31
Serial Number Locations
32
Machine Preparation, Inspection, and Maintenance
35
Service and Guidelines
36
Torque Chart
37
Lubrication and Information
38
Cylinder Drift Test
39
Welding on JLG Equipment
40
AMP Connector
41
Connector Assembly Figure 2
42
Disassembly
43
Connector Installation
44
Deutsch Connectors
45
HD30/HDP20 Series Assembly
46
Inspection and Preventive Maintenance Schedule
47
Engine Operating Temperature Specifications - Deutz
50
Drive Torque Hub, Prior to S/N 75606
51
Torque Hub, Drive (Fairfield)
52
Repair
53
Assembly
55
Torque Hub, Drive (Auburn Gear)
59
Torque Hub, Drive (Auburn Gear)
60
Drive Torque Hub, S/N 75606 to Present
62
Main Disassembly
63
Input Carrier
64
Planet Gear Sub Assembly
65
Input Carrier Disassembly
66
Hub-Spindle Disassembly
67
Spindle-Brake Disassembly
68
Cover Disassembly
70
Input Carrier Sub-Assembly
71
Hub-Spindle Sub-Assembly
72
Cover Sub-Assembly
73
Hub Assembly
74
Bearing Cup Pressing Tool
75
Bearing Cup Pressing Tool
76
Drive Brake - Mico
77
Drive Brake Assembly (Mico)
78
Free Wheeling Option
79
Drive Motor (600S, 600A 4WD)
80
Replacing the Drive Shaft Seal
81
Disassembly and Assembly
82
Assembly Notes
86
Flow Control Pilot Valves
87
Testing and Setup
88
Oscillating Axle Bleeding Procedure and Lockout Test
89
Oscillating Axle Lockout Test
90
Steer Adjustments (S Models)
91
Swing Bearing
92
Wear Tolerance.(S & a Models)
93
Swing Bearing Replacement
96
Swing Bearing Torque Values
97
Swing Brake Assembly (Mico)
98
Inspection
99
Spark Arrester Cleaning Instructions
100
Addco Adjustments - Continental
101
Deutz Sensors for JLG Control System
102
Boom Rope Torquing Procedures
103
Wire Rope (S Models)
104
Three Month Inspection
105
Boom Assembly Cutaway - S Models - Sheet 1 of 3
106
Boom Assembly Cutaway - S Models - Sheet 2 of 3
107
Boom Assembly Cutaway - S Models - Sheet 3 of 3
108
Location of Components - Boom Powertrack
109
Disassembly of Boom Sections
110
Inspection
111
Assembly
112
Installing the Proximity Switch
113
Installation
114
Reassembly of Components - Rotator and Slave Leveling Cylinder
115
Boom Powertrack Installation
116
Disassembly of Boom Sections
117
Installation
118
Disassembly
119
Inspection
120
Articulating Jib Boom
121
Assembly
122
Main Boom Telescope Cylinder Installation
123
Main Boom Lift Cylinder Removal
124
Limit Switches Adjustments (S Models)
125
Limit Switches Adjustments (a Models)
126
Platform
127
Rotator Assembly (Helac)
128
Inspection
129
Drive Card Setup Procedures
130
Lift, Swing, and Drive Cards
131
Foot Switch Adjustment
132
Cylinders - Theory of Operation
133
Cylinders with Dual Counterbalance Valves
134
Cylinder Barrel Support
135
Cleaning and Inspection
136
Assembly
137
Piston Seal Kit Installation
138
Seating the Tapered Bearing
139
Cylinder Head and Tapered Bushing Torque Specifications. (S Models)
140
Cylinder Removal and Installation (S Models)
141
Main Boom Lift Cylinder Removal
142
Main Boom Lift Cylinder Installation
143
Main Boom Telescope Cylinder Installation
144
Main Boom Lift Cylinder Installation
145
Upright Level Cylinder Installation
146
Tower Telescope Cylinder Removal
147
Boom Positioning and Support, Cylinder Repair (a Models)
148
Tower Telescope Cylinder Installation
149
S Axle Lockout Cylinder (Prior to S/N 75606)
150

JLG 600AJ Service And Maintenance Manual (200 pages)

Brand: JLG | Category: Boom Lifts | Size: 31.92 MB

General
3
Bhydraulic System Safety
3
Maintenance
3
Table of Contents
5
Specifications
24
Operating Specifications
24
Capacities
25
Component Data
25
Engine Data
25
Tires
27
Dimensional Data
27
Drive System
27
Swing System
27
Pumps
28
Hydraulic Filters
28
Torque Requirements
28
Lubrication
29
Hydraulic Oil
29
Pressure Settings
30
Cylinder Specifications
30
Major Component Weights
31
Critical Stability Weights
32
Operator Maintenance
34
Draining Oil Build up from the Propane Regulator (Prior to SN 0300132529)
38
Propane Fuel Filter Replacement
39
Removal
39
Installation
39
Propane Fuel System Pressure Relief
40
Serial Number Locations
40
General
47
Machine Preparation, Inspection and Maintenance
47
Preparation, Inspection, and Maintenance
47
Pre-Start Inspection
47
Pre-Delivery Inspection and Frequent Inspection
47
Annual Machine Inspection
47
Preventative Maintenance
47
Service and Guidelines
48
General
48
Safety and Workmanship
48
Cleanliness
48
Components Removal and Installation
48
Component Disassembly and Reassembly
48
Pressure-Fit Parts
48
Bearings
49
Gaskets
49
Bolt Usage and Torque Application
49
Hydraulic Lines and Electrical Wiring
49
Hydraulic System
49
Lubrication
49
Battery
49
Lubrication and Servicing
49
Lubrication and Information
49
Hydraulic Oil
50
Changing Hydraulic Oil
50
Lubrication Specifications
50
Cylinder Drift Test
51
Theory
51
Cylinder Leakage Test
51
Cylinder Thermal Drift
51
Pins and Composite Bearing Repair Guidelines
52
Welding on JLG Equipment
52
Do the Following When Welding on JLG Equipment
52
Do NOT Do the Following When Welding on JLG Equipment
52
Chassis & Turntable
61
Tires & Wheels
61
Tire Inflation
61
Tire Damage
61
Tire Replacement
61
Wheel Replacement
61
Wheel Installation
61
Lockout Cylinder Bleeding
62
Oscillating Axle Lockout Test
68
Free Wheeling Option
68
To Disengage Drive Motors and Brakes (Free Wheel) for Emergency Towing
68
To Engage Drive Motors and Brakes (Normal Operation)
68
Wheel Drive Assembly
69
Removal
69
Installation
69
Drive Hub
70
Main Disassembly
71
Input Carrier Disassembly
74
Hub-Spindle Disassembly
76
Spindle-Brake Disassembly
77
Cover Disassembly
79
Input Carrier Sub-Assembly
80
Output Planet Gear Sub-Assembly
80
Spindle - Brake Sub-Assembly
80
Hub-Spindle Sub-Assembly
81
Cover Sub-Assembly
81
Main Assembly
81
Integral Brake Check
82
Drive Brake
86
Disassembly
86
Assembly
86

JLG 600AJ Operation And Safety Manual (141 pages)

Brand: JLG | Category: Construction Equipment | Size: 23.89 MB

Table of Contents
7
Section 1. Safety Precautions

13
- General
  13
- Pre-Operation
  13
  - Operator Training and Knowledge
    13
  - Workplace Inspection
    14
  - Machine Inspection
    15
- Operation
  15
  - General
    15
  - Trip and Fall Hazards
    16
  - Electrocution Hazards
    17
- Minimum Approach Distances (M.A.D.)
  18
  - Tipping Hazards
    19
- Beaufort Scale (for Reference Only)
  21
  - Crushing and Collision Hazards
    22
  - Towing, Lifting, and Hauling
    23
  - Maintenance
    23
    
    Maintenance Hazards
    23
    
    Battery Hazards
    25
Section 2 - User Responsibilities, Machine Preparation, and Inspection

26
- 2.1 Personnel Training
  26
  - Operator Training
    26
  - Training Supervision
    26
  - Operator Responsibility
    27
- Preparation, Inspection, and Maintenance
  27
- Inspection and Maintenance Table
  28
  - Pre-Start Inspection
    30
  - Function Check
    34
  - Skyguard® Function Test
    36
  - General
    37
Section 3 - Machine Controls and Indicators

37
- Controls and Indicators
  37
- Ground Control Station
  38
  - 600Aj
    38
  - 600AJ with Machine Safety System Override (MSSO)
    39
  - (CE Only)
    43
- Ground Control Indicator Panel
  44
- Platform Control Console
  47
- Platform Control Indicator Panel
  52
Section 4 - Machine Operation

56
- Description
  56
- Operating Characteristics and Limitations
  56
  - Capacities
    56
  - Stability
    57
- Engine Operation
  59
  - Starting Procedure
    59
  - Shutdown Procedure
    60
- Air Shutoff Valve (ASOV) (if Equipped)
  61
- ASOV Reset (Closed to Open Position)
  61
  - Fuel Reserve / Shut-Off System
    62
- Grade and Sideslope
  63
- Traveling (Driving)
  64
  - Traveling Forward and Reverse
    65
  - Traveling on a Grade
    66
- Steering
  66
- Platform
  66
  - Platform Level Adjustment
    66
  - Platform Rotation
    66
- Boom
  67
- Re-Synchronize the Lower Lift Cylinder
  69
  - Level Override Valve
    69
- Machine Safety System Override (Msso)
  72
  - (Ce Only)
    72
- 4.10 Skyguard Operation
  72
  - Skyguard
    72
  - Skyguard - Skyline
    72
  - Skyguard - Skyeye
    73
  - Skyguard Function Table
    73
  - 4.11 Shut down and Park
    74
  - Oscillating Axle Lockout Test (if Equipped)
    74
  - Steer/Tow Selector (if Equipped)
    74
  - Towing (if Equipped)
    76
  - 4.15 Auxiliary Power
    77
    
    Activating from the Platform Control Station
    77
- Drive Disconnect Hub
  77
- Lifting Chart
  80
- 600AJ Decal Legend
  85
Section 5 - Emergency Procedures

90
- General
  90
- Incident Notification
  90
- Emergency Operation
  90
  - Operator Unable to Control Machine
    90
  - Platform or Boom Caught Overhead
    91
- Emergency Towing Procedures
  91
- Machine Safety System Override (Msso)
  92
  - (Ce Only)
    92

JLG 600AJ Operation And Safety Manual (150 pages)

Brand: JLG | Category: Lifting Systems | Size: 2.2 MB

Table of Contents
7
Section - Paragraph, Subject Page

10
Section - Paragraph, Subject Page

13
Section 1. Safety Precautions

13
- General
  13
- Pre-Operation
  13
  - Operator Training and Knowledge
    13
  - Workplace Inspection
    14
  - Machine Inspection
    14
- Operation
  15
  - General
    15
  - Trip and Fall Hazards
    15
  - Electrocution Hazards
    16
Section - Paragraph, Subject Page

17
- Minimum Approach Distances (M.A.D.)
  17
  - Tipping Hazards
    18
  - Crushing and Collision Hazards
    19
  - Towing, Lifting, and Hauling
    20
  - Additional Hazards / Safety
    21
- Beaufort Scale (for Reference Only)
  22
Section 2 - User Responsibilities, Machine Preparation, and Inspection

23
- 2.1 Personnel Training
  23
  - Operator Training
    23
  - Training Supervision
    23
  - Operator Responsibility
    23
- Preparation, Inspection, and Maintenance
  24
- Inspection and Maintenance Table
  25
  - Pre-Start Inspection
    26
- Machine Nomenclature - 600AJ
  27
- Machine Nomenclature - 600A
  28
- Daily Walk-Around Inspection Diagram
  29
- Daily Walk-Around Inspection Points
  30
- Daily Walk-Around Inspection Points
  31
  - Function Check
    32
  - JLG Lift
    32
  - Skyguard Function Test
    33
  - Limit Switch Functional Check
    33
    
    General
    37
Section 3 - Machine Controls and Indicators

37
Section 4 - Machine Operation

57
- Description
  57
- Operating Characteristics and Limitations
  57
  - Capacities
    57
  - Stability
    58
- Engine Operation
  58
  - Starting Procedure
    58
  - Shutdown Procedure
    59
- Position of Least Forward Stability
  60
  - Traveling (Driving)
    61
- Position of Least Backward Stability
  61
  - Traveling Forward and Reverse
    62
- Steering
  62
- Platform
  62
  - Platform Level Adjustment
    62
  - Platform Rotation
    62
- Grade and Sideslope
  63
- Boom
  64
- Shut down and Park
  66
- Oscillating Axle Lockout Test (if Equipped)
  69
- Steer/Tow Selector (if Equipped)
  69
- Towing (if Equipped)
  69
- Towbar Connecting Points - Prior to S/N 81836
  70
- To Present
  71
- Drive Disconnect Hub
  72
- Auxiliary Power - Non Ade Equipped Machines
  73
  - Activating from the Platform Control Station
    73
  - Activating from the Ground Control Station
    73
- Auxiliary Power - Ade Equipped Machines
  74
  - Activating from the Platform Control Station
    74
  - Activating from the Ground Control Station
    74
- Dual Fuel System (Gas Engine Only)
  75
- Skyguard Function Table
  77
- Lifting Chart
  78
- 600AJ Decal Legend - Prior to S/N 0300140401
  92
- 600AJ Decal Legend - S/N 0300140401
  96
  - To Present
    96

JLG 600AJ Operation And Safety Manual (142 pages)

0300177361,B300001393

Brand: JLG | Category: Lifting Systems | Size: 3.71 MB

Table of Contents
7
Section 1 - Safety Precautions

15
- General
  15
- Pre-Operation
  15
  - Operator Training and Knowledge
    15
  - Workplace Inspection
    16
  - Machine Inspection
    17
- Operation
  17
  - General
    17
  - Trip and Fall Hazards
    18
  - Electrocution Hazards
    19
  - Tipping Hazards
    21
  - Crushing and Collision Hazards
    24
- Towing, Lifting, and Hauling
  25
- Maintenance
  25
  - Maintenance Hazards
    25
  - Battery Hazards
    27
Section - 2 - User Responsibilities, Machine Preparation

29
- 2.1 Personnel Training
  29
  - Operator Training
    29
  - Training Supervision
    29
  - Operator Responsibility
    29
- Preparation, Inspection, and Maintenance
  30
  - Pre-Start Inspection
    32
  - Function Check
    33
  - Skyguard Function Test
    34
- Limit Switch Functional Check
  35
  - General
    43
Section 3 - Machine Controls and Indicators

45
- General
  45
- Controls and Indicators
  45
  - Ground Control Station
    46
  - Ground Control Indicator Panel
    54
  - Platform Station
    56
  - Platform Control Indicator Panel
    62
Section 4 - Machine Operation

67
- Description
  67
- Operating Characteristics and Limitations
  67
  - Capacities
    67
  - Stability
    68
  - Engine Operation
    70
  - Starting Procedure
    70
  - Shutdown Procedure
    71
  - Fuel Reserve / Shut-Off System
    71
- Traveling (Driving)
  72
  - Traveling Forward and Reverse
    74
  - Traveling on a Grade
    75
- Steering
  76
- Platform
  76
  - Platform Level Adjustment
    76
  - Platform Rotation
    76
- Boom
  76
- Re-Synchronize the Lower Lift Cylinder
  79
  - Level Override Valve
    79
- Machine Safety System Override (Msso)
  82
- 4.10 Skyguard Operation
  82
- 4.11 Shut down and Park
  83
- Oscillating Axle Lockout Test (if Equipped)
  83
- Steer/Tow Selector (if Equipped)
  83
- Towing (if Equipped)
  84
- 4.15 Auxiliary Power
  87
  - Activating from the Platform Control Station
    87
  - Activating from the Ground Control Station
    87
- Dual Fuel System (Gas Engine Only)
  88
  - Changing from Gasoline to LP Gas
    88
  - Changing from LP Gas to Gasoline
    88
- 4.17 Tie down and Lifting
  89

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