JLG LiftPod FS80 Manuals

Manuals and User Guides for JLG LiftPod FS80. We have 2 JLG LiftPod FS80 manuals available for free PDF download: Operation, Safety, Service And Maintenance Manual

JLG LiftPod FS80 Operation, Safety, Service And Maintenance Manual (86 pages)

Brand: JLG | Category: Lifting Systems | Size: 8 MB

Table of Contents
7
Section 1. Safety Precautions

11
- General
  11
- Pre-Operation
  12
  - Operator Training and Knowledge
    12
  - Workplace Inspection
    12
  - Machine Inspection
    12
- Read Your Manual
  12
- Operation
  13
  - General
    13
  - Trip and Fall Hazard
    14
  - Electrocution Hazard
    15
  - Tipping Hazards
    16
  - Crushing and Collision Hazards
    17
- Moving, Lifting and Repositioning
  18
  - General
    18
  - Additional Safety Information
    18
Section 2. Preparation and Inspection

19
- Personnel Training
  19
  - Operator Training
    19
  - Training Supervision
    19
  - Operator Responsibility
    19
- Preparation, Inspection, and Maintenance
  20
- Inspection and Maintenance Table
  21
  - Pre-Start Inspection
    22
  - Daily Walk-Around Inspection
    22
    
    Walk-Around Inspection Components
    23
  - Examples of Cracks
    23
  - Examples of New, Acceptable and Unacceptable
    25
  - Ropes Retained in Mast Cap
    25
  - Rope Anchor Points
    25
  - Platform Latch Shown Engaged
    26
- Location of Manual Descent Crank
  26
  - Tool Tray Pre-Start Inspection
    27
- Tool Tray Installation
  27
  - Function Check
    28
    
    Function Check Items
    28
- Main Components
  29
  - Detailed Description
    30
Section 3 - Machine Operation

29
- General
  29
- Machine Description
  29
- Base Frame Component Description
  30
  - Platform Configuration
    31
  - Mast/Carriage Components
    31
- Mast/Carriage Component Description
  31
  - Machine Operation
    32
    
    General
    32
    
    Getting Started
    32
    
    Assembly of the Machine
    32
- Platform Component Description
  31
- Carriage/Mast to Base Mounting
  33
- Detail View of Level Bubble
  33
- Attaching the Platform to the Carriage
  34
- Platform Attachment Checks
  34
- Cordless Drill Installation
  35
  - Disassembly of the Machine
    37
  - Powerpack (Optional Equipment)
    38
    
    Battery Charging Operation
    38
    
    Battery Charge Status Lights
    38
- Battery Charging Plug and Tester
  38
- Charge Status Lights
  38
- Powerpack Control Console
  41
  - Elevating
    42
  - Descending
    44
  - Powerpack Emergency Stop/Shutdown Button
    44
- Emergency Stop Button Operation
  44
  - Unpowered Descent
    45
  - Transport and Maneuvering (Moving)
    45
    
    General
    45
    
    Fully Assembled Maneuvering
    46
    
    Disassembled Maneuvering
    47
    
    Parking and Storage
    48
    
    Vehicle Transport
    48
Section 4. Emergency Procedures

49
- General Information
  49
  - Manual Descent Crank
    49
  - Discharged Battery
    49
  - Operator Unable to Control Machine
    50
  - Platform Caught Overhead
    51
- Releasing the Drive Interlock Using the Lanyard
  51
  - Rope Failure
    52
  - Incident Notification
    53
Section 5. General Specifications

55
- Introduction
  55
- Decal Installation
  55
- Decal Descriptions
  57
- Base Decal Installation - ANSI
  58
- Carriage/Mast Decal Installation - ANSI
  59
- Platform Decal Installation - ANSI
  60
- Powerpack Decal Installation - ANSI
  61
  - General Specifications
    62
    
    Machine Specifications (Assembled)
    62
    
    Optional Powerpack Electrical Specifications
    63
    
    Platform Data
    64
    
    Machine Component Weights
    65
    
    Serial Number Locations
    65
Section 6. Service and Maintenance

67
- Introduction - Maintenance Safety
  67
  - Precautions
    67
    
    General
    67
    
    Maintenance Safety
    68
- Machine Preparation, Inspection and Maintenance
  69
  - General
    69
  - Preparation, Inspection, and Maintenance
    69
  - Pre-Start Inspection
    69
  - Frequent and Pre-Delivery Inspection
    69
  - Annual Machine Inspection
    69
  - Year Machine Inspection & Rope Replacement
    70
  - Preventive Maintenance
    70
  - Preventive Maintenance and Inspection
    70
    
    Schedule
    70
- Platform
  72
- Preventative Maintenance & Inspection Schedule
  73
  - Servicing and Maintenance Guidelines
    74
    
    General
    74
    
    Safety and Workmanship
    74
    
    Cleanliness
    74
    
    Component Disassembly and Reassembly
    74
    
    Replacement Kits Overview
    75
- Replacement Kits
  75
  - Decal Replacement
    77
  - Mast Rope Inspection Procedure
    78
- 1 Rope Wear
  
  78
  - Drum View through Inspection Window
    78
- 2 Rope Misaligned
  
  78
  - Loose Rope Being Re-Tensioned
    79
  - Rope Alignment through Carriage
    79
- 3 Rope Loose
  
  79
Section 7 - Troubleshooting

81
- General
  81
  - Troubleshooting Information
    81

JLG LiftPod FS80 Operation, Safety, Service And Maintenance Manual (97 pages)

Brand: JLG | Category: Lifting Systems | Size: 8 MB

Table of Contents
8
Section 1 - Safety Precautions
12
General
12
Pre-Operation
13
Operator Training and Knowledge
13
Workplace Inspection
13
Machine Inspection
13
Operation
14
General
14
Trip and Fall Hazard
15
Electrocution Hazard
16
Tipping Hazards
17
Crushing and Collision Hazards
18
Moving, Lifting and Repositioning
19
General
19
Additional Safety Information
19
Section 2 - Preparation and Inspection
20
Personnel Requirements
20
Operator Requirements
20
Operator Responsibility
20
Preparation, Inspection, and Maintenance
21
Pre-Start Inspection
23
Daily Walk-Around Inspection
23
Walk-Around Inspection Components
24
Tool Tray Pre-Start Inspection
28
Function Check
29
Function Check Items
29
Section 3. Machine Operation
30
General
30
Machine Description
30
Detailed Description
31
Platform Configuration
32
Mast/Carriage Components
33
Machine Operation
33
General
33
Getting Started
34
Assembly of the Machine
34
Disassembly of the Machine
39
Powerpack (Optional Equipment)
40
Battery Charging Operation
40
Battery Charge Status Lights
40
Charging the Batteries Using the Fast Charge Station
41
Fast Charge Indicator Light Guide
42
Operation
42
Cordless Drill
42
Powerpack Control Console (Optional Equipment)
43
Elevating
44
Descending
46
Powerpack Emergency Stop/Shutdown Button
47
Unpowered Descent
47
Transport and Maneuvering (Moving)
48
General
48
Fully Assembled Maneuvering
48
Disassembled Maneuvering
50
Parking and Storage
52
Vehicle Transport
52
Section 4 - Emergency Procedures
53
General Information
53
Manual Descent Crank
53
Discharged Battery
53
Operator Unable to Control Machine
54
Platform Caught Overhead
55
Rope Failure
56
Incident Notification
57
Section 5 - General Specifications
59
Introduction
59
Decal Installation
59
Platform
60
Base Decal Installation - CE - FS80
62
Base Decal Installation - CE - 30FS
63
Carriage/Mast Decal Installation - CE - FS80
64
Carriage/Mast Decal Installation - CE - FS60
65
Platform Decal Installation - CE
66
Powerpack Decal Installation - CE
67
General Specifications
68
Machine Specifications (Assembled)
68
Optional Powerpack Electrical Specifications
69
Platform Data
70
Interchangeable Modules
71
Module Key
71
Machine Component Weights
72
Serial Number Locations
72
Supplemental Information
72
Section 6 - Service and Maintenance
73
Introduction - Maintenance Safety Precautions
73
General
73
Maintenance Safety
74
Machine Preparation, Inspection and Maintenance
75
General
75
Preparation, Inspection, and Maintenance
75
Pre-Start Inspection
75
Frequent and Pre-Delivery Inspection
75
Annual Machine Inspection
75
Year Machine Inspection & Rope Replacement
76
Preventive Maintenance
76
Preventive Maintenance and Inspection Schedule
76
Servicing and Maintenance Guidelines
80
Safety and Workmanship
80
Cleanliness
80
Component Disassembly and Reassembly
80
Replacement Kits Overview
81
Troubleshooting
89
Inspection and Repair Log
95

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JLG LiftPod FS80 Manuals

JLG LiftPod FS80 Operation, Safety, Service And Maintenance Manual (86 pages)

Table of Contents

Section 1. Safety Precautions

Section 2. Preparation and Inspection

Section 3 - Machine Operation

Section 4. Emergency Procedures

Section 5. General Specifications

Section 6. Service and Maintenance

1 Rope Wear

2 Rope Misaligned

3 Rope Loose

Section 7 - Troubleshooting

JLG LiftPod FS80 Operation, Safety, Service And Maintenance Manual (97 pages)

Table of Contents

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JLG Categories