Honda VTR1000F Service Manual page 365

VTR1000F (1) ADDENDUM
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CRANKCASE TRANS I
MISSI
o
N
Unit· mm (in)
ITEM
STANDARD
SERVICE LIMIT
Shift fork 1.0.
12.000 -12.021 (0.4724-0.4733) 12.03 (0.474)
Claw thickness
5.93-6.00 (0.233-0.236)
5.9 (0.23)
Shift fork shaft
0.0. 11.957-11.968 (0.4707-0.4712)
11.95 (0.470)
Transmission
Gear
1.0.
M5,M6 31.000-31.016 (1.2205-1.2211)
31.04 (1.222)
C2,C3,C4 33.000 - 33.025 (1.2992 -1.3002) 33.05 (1.301)
Gear bushing 0.0.
M5,M6 30.955-30.980 (1.2187-1.2197) 30.93 (1.218)
C2,C3,C4 32.955-32.980 (1.2974-1.2984) 32.93 (1.296)
Gear-to-bushing M5,M6 0.020-0.061 (0.0008-0.0024) 0.10 (0.004)
clearance C2,C3,C4 0.020-0.070 (0.0008-0.0028) 0.11 (0.004)
Gear bushing 1.0.
M5
27.985-28.006 (1.1018-1.1026)
28.02 (1.103)
C2 29.985-30.006 (1.1805-1.1813)
30.02 (1.182)
Mainshaft 0.0. atM5 27.967 - 27.980 (1.1011-1.1016) 27.94 (1.100)
Countershaft 0.0. atC2 29.950-29.975 (1.1791-1.1801) 29.92 (1.178)
Bushing-to-shaft M5 0.005-0.039 (0.0002-0.0015) 0.06 (0.002)
clearance C2 0.010-0.056 (0.0004-0.0022) 0.06 (0.002)
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R
C ANKSH
AFTI
PISTO N/CYL IND ER
Unit· mm (in)
ITEM STANDARD SERVICE LIMIT
Crankshaft Connecting rod side clearance 0.10-0.30 (0.004-0.012) 0.40 (0.016)
Crankpin bearing oil clearance 0.032-0.050 (0.0013-0.0020) 0.060 (0.0024)
Main journal bearing oil clearance 0.020-0.038 (0.0008-0.0015)
0.048 (0.0019)
Runout 0.10 (0.004)
Piston, Piston 0.0. at 20 (0.8) from bottom 97.965-97.985 (3.8569-3.8577) 97.900 (3.8543)
piston pin, Piston pin hole 1.0. 24.002 - 24.008 (0.9450 - 0.9452)
24.03 (0.946)
piston ring
Piston pin
0.0. 23.994-24.000 (0.9446-0.9449) 23.984 (0.9443)
Piston-to-piston pin clearance
0.002-0.014 (0.0001-0.0006) 0.046 (0.0018)
Piston ring end gap Top 0.25-0.40 (0.010-0.016) 0.55 (0.022)
Second 0.40-0.55 (0.016-0.022) 0.70 (0.028)
Oil (side rail) 0.20-0.70 (0.008-0.028) 0.90 (0.035)
Piston ring-to-ring
Top 0.065-0.100 (0.0026-0.0039) 0.115 (0.0045)
groove clearance Second 0.035-0.070 (0.0014-0.0028)
0.085 (0.0033)
Cylinder 1.0. 98.005-98.025 (3.8585-3.8592)
98.100 (3.8622)
Out of round 0.10 (0.004)
Taper 0.10 (0.004)
Warpage
0.05 (0.002)
GYlinder-to-piston clearance
0.020-0.060 (0.0008-0.0024) 0.200 (0.0079)
Connecting rod small end 1.0. 24.020-24.041 (0.9457-0.9465)
24.051 (0.9469)
Connecting rbd-to-piston pin clearance
0.020-0.047 (0.0008-0.0019) 0.067 (0.0026)
24-6