Table Of Contents - Honda VTR1000F Service Manual

Table of Contents

Table Of Contents1
Symbols2
Important Safety Notice3
Type Code3
General Information4
General Safety4
Carbon Monoxide4
Used Engine Oil4
Service Rules5
Coolant5
Battery Hydrogen Gas & Electrolyte5
Model Identification6
Frame/Engine Serial Number6
Carburetor Identification Number6
Color Label6
Specifications7
Cable & Harness Routing21
Emission Control Systems28
Source Of Emissions28
Crankcase Emissino Control System28
Exhaust Emission Control System (Pulse Secondary Air Injection System)29
Noise Emission Control System (U Type Only)29
Frame/Body Panels/Exhaust System Service Information30
Frame/Body Panels/Exhaust System Troubleshooting30
Frame/Body Panels/Exhaust System Torque Values30
Seat Removal/Installation31
Seat Cowl31
Front Fairing Removal/Installation32
Dynamic Damper Replacement32
Engine Under Cover33
Fuel Tank33
Exhaust System Removal34
Muffler34
Exhaust Pipe34
Frame/Body Panels/Exhaust System Installation35
Maintenance Service Information36
Maintenance Schedule38
Fuel Line39
Throttle Operation39
Carburetor Choke40
Air Cleaner40
Spark Plug41
Valve Clearance Inspection42
Valve Clearance Adjustment43
Engine Oil45
Engine Oil Filter46
Carburetor Synchronization47
Engine Idle Speed48
Radiator Coolant48
Cooling System48
Secondary Air Supply System49
Drive Chain Slack Inspection49
Drive Chain Adjustment50
Drive Chain Cleaning And Inspection50
Drive Chain Lubrication50
Drive Chain Sprocket Inspection51
Drive Chain Replacement51
Drive Chain Slider53
Brake Fluid53
Front Brake53
Brake Pad Wear54
Rear Brake54
Front/Rear Brake Pad54
Brake System55
Brake Light Switch55
Brake Lever Adjustment55
Brake Pedal Height Adjustment55
Headlight Aim56
Clutch System56
Clutch Lever Adjustment56
Clutch Fluid57
Side Stand57
Front Suspension Inspection58
Front Suspension Adjustment58
Rear Suspension Inspection58
Nuts, Bolts, Fasteners59
Rear Suspension Adjustment59
Spring Preload59
Rebound Damping59
Wheels/Tires60
Steering Head Bearings60
Lubrication System62
Lubrication System Service Information63
Lubrication System Specifications63
Lubrication System Torque Values63
Lubrication System Tools63
Lubrication System Troubleshooting64
Oil Pressure Check65
Oil Strainer/Pressure Relief Valve66
Oil Pan Removal66
Oil Strainer66
Oil Pan Installation67
Oil Pump Removal68
Cooler Pump Relief Vavle68
Oil Pump Disassembly68
Main Pump Inspection69
Cooler Pump Inspection69
Oil Pump Assembly70
Oil Pump Installation72
Oil Cooler Inspection72
Oil Cooler Removal/Installation73
Fuel System Service Information75
Fuel System Specifications76
Fuel System Torque Values76
Fuel System Tool76
Fuel System Troubleshooting77
Air Cleaner Housing Removal/Installation78
Carburetor Removal79
Carburetor Separation80
Carburetor Disassembly/Inspection81
Air Cut-Off Valve81
Vacuum Chamber82
Float Chamber83
Carburetor Assembly84
Carburetor Cleaning84
Float Level Inspection85
Carburetor Combination87
Carburetor Installation90
Choke System91
Pilot Screw Adjustment92
Idle Drop Procedure92
Secondary Air Supply System (Sw, Ar, Iig Type Only) System Inspection93
Pair Check Valve Inspection94
Cooling System Service Information96
Cooling System Specifications96
Cooling System Tools96
Cooling System Troubleshooting97
Cooling System Testing98
Coolant (Hydrometer Test)98
Coolant Replacement99
Radiator Cap/System Pressure Inspection99
Replacement/Air Bleeding100
Radiator/Cooling Fan101
Radiator Removal/Installation101
Cooling Fan Disassembly102
Left Radiator102
Cooling Fan Assembly103
Radiator Reserve Tank Removal/Installation104
Thermostat Removal105
Thermostat Inspection105
Thermostat Installation106
Water Pump Mechanical Seal Inspection106
Right Crankcase Cover Removal107
Mechanical Seal Replacement108
Right Crankcase Cover Installation109
Engine Removal/Installation112
Cylinder Head/Valve Serice Information125
Cylinder Head/Valve Specifications125
Cylinder Head/Valve Torque Values126
Cylinder Head/Valve Troubleshooting126
Cylinder Head/Valve Tools126
Cylinder Compression127
Cylinder Head Cover Removal127
Camshaft Removal128
Camshaft Inspection130
Camshaft Journal130
Camshaft Oil Clearance130
Cylinder Head Removal131
Cylinder Head Disassembly132
Cylinder Head Inspection133
Valve Lifter134
Valve Spring134
Valve/Valve Guide134
Cam Chain Tensioner/Guide135
Valve Guide Replacement136
Valve Seat Inspection/Refacing Inspection137
Cylinder Head Assembly140
Camshaft Installation143
Cam Sprocket Installation144
Front Cam Sprockets145
Rear Cam Sprocket146
Cylinder Head Cover Installation147
Clutch/Gearshift Linkage151
Clutch/Gearshift Linkage Service Information152
Clutch/Gearshift Linkage Specifications152
Clutch/Gearshift Linkage Torque Values152
Clutch/Gearshift Linkage Tools152
Clutch/Gearshift Linkage Troubleshooting153
Clutch Fluid Replacement/Air Bleeding154
Clutch Fluid Draining154
Clutch Fluid Filling/Bleeding154
Clutch Master Cylinder Disassembly155
Clutch Master Cylinder Inspection156
Clutch Master Cylinder Assembly157
Clutch Slave Cylinder Disassembly160
Clutch Slave Cylinder Inspection160
Lifter Bearing Inspection164
Clutch Spring164
Clutch Center164
Clutch Lifter Rod165
Clutch Disc165
Clutch Plate165
Judder Spring, Spring Seat165
Clutch Outer Guide166
Mainshaft166
Clutch Outer166
Gearshift Linkage Removal170
Gearshift Linkage Inspection171
Gearshift Linkage Installation171
Primary Drive Gear Removal172
Primary Drive Gear Installation173
Alternator/Starter Clutch Service Information175
Alternator/Starter Clutch Troubleshooting175
Alternator/Starter Clutch Specification175
Alternator/Starter Clutch Torque Values175
Left Crankcase Cover Removal176
Stator Replacement176
Alternator/Starter Clutch176
Left Crankcase Cover Installation177
Flywheel Removal178
Starter Clutch Removal178
Starter Clutch Inspection179
Starter Clutch Installation179
Starter Reduction Gear180
Flywheel Installation181
Crankcase/Transmission Service Information183
Crankcase/Transmission Specifications183
Crankcase/Transmission Torque Values183
Crankcase/Transmission Tools183
Crankcase/Transmission Troubleshooting184
Crankcase Separation185
Shift Fork/Shift Drum Removal186
Shift Fork/Shift Drum Inspection186
Shift Fork/Shift Drum Installation187
Transmission Disassembly188
Transmission Inspection188
Mainshaft Bearing Replacement189
Crankcase Assembly192
Crankshaft/Piston/Cylinder Service Information195
Crankshaft/Piston/Cylinder Specifications195
Crankshaft/Piston/Cylinder Torque Values195
Crankshaft/Piston/Cylinder Troubleshooting196
Side Clearance Inspection197
Crankshaft Removal/Installation197
Crankshaft Inspection197
Main Journal Bearing Inspection198
Oil Clearance Inspection198
Main Journal Bearing Selection199
Main Journal Bearing Installation199
Crankpin Bearing Inspection200
Crankpin Bearing Oil Clearance Inspection200
Crankpin Bearing Selection201
Crankpin Bearing Installation201
Piston Removal202
Piston Ring Removal202
Piston Inspection203
Cylinder Inspection204
Piston Ring Installation205
Piston Installation206
Front Wheel/Suspension/Steering Service Information208
Front Wheel/Suspension/Steering Specifications208
Front Wheel/Suspension/Steering Torque Values208
Front Wheel/Suspension/Steering Troubleshooting209
Front Wheel/Suspension/Steering Tools209
Right Handlebar Removal/Installation210
Left Handlebar Removal/Installation212
Front Wheel Removal213
Front Wheel Inspection214
Front Wheel Disassembly215
Front Wheel Rim215
Front Wheel Bearing215
Front Wheel Assembly216
Front Wheel Installation217
Front Wheel Balance217
Fork Removal219
Fork Disassembly220
Fork Inspection222
Fork Assembly223
Fork Installation227
Steering Stem Removal228
Steering Bearing Replacement230
Steering Stem Installation233
Steering Bearing Preload235
Rear Wheel/Suspension236
Rear Wheel/Suspension Service Information237
Rear Wheel/Suspension Specifications237
Rear Wheel/Suspension Torque Values237
Rear Wheel/Suspension Troubleshooting238
Rear Wheel/Suspension Tools238
Rear Wheel Removal239
Rear Wheel Inspection239
Rear Wheel Disassembly240
Rear Wheel Bearing240
Rear Wheel Driven Sprocket240
Rear Wheel Assembly242
Shock Absorber Removal244
Rear Wheel Installation244
Shock Absorber Inspection245
Needle Bearing Replacement245
Shock Absorber Disposal246
Shock Absorber Installation247
Suspension Linkage Removal247
Shock Link Pivot Bearing Replacement248
Shock Arm Side248
Shock Link Bracket Side248
Shock Arm Pivot Bearing Replacement249
Swingarm Removal251
Swingarm Disassembly252
Pivot Bearing Replacement253
Right Pivot Bearing253
Left Pivot Bearing254
Hydraulic Brake Service Information259
Hydraulic Brake Specifications259
Hydraulic Brake Troubleshooting260
Hydraulic Brake Torque Values260
Hydraulic Brake Tool260
Brake Fluid Replacement/Air Bleeding261
Brake Fluid Draining261
Brake Fluid Filling/Bleeding261
Front Brake Pad Replacement263
Rear Brake Pad Replacement264
Front Master Cylinder Disassembly265
Brake Disc Inspection265
Rear Master Cylinder/Brake Pedal Disassembly270
Rear Master Cylinder/Brake Pedal Inspection271
Rear Master Cylinder/Brake Pedal Assembly271
Front Brake Caliper Disassembly274
Front Brake Caliper Inspection275
Front Brake Caliper Assembly276
Rear Brake Caliper Disassembly277
Rear Brake Caliper Inspection278
Rear Brake Caliper Assembly279
Battery/Charging System Service Information282
Battery/Charging System Specifications283
Battery/Charging System Troubleshooting284
Battery Removal/Installation286
Battery Voltage Inspection286
Battery Charging286
Charging System Inspection287
Current Leakage Test287
Regulated Voltage Inspection287
Alternator Charging Coil Inspection289
Regulator/Rectifier Wire Harness Inspection289
Ignition System Service Information291
Ignition System Specifications292
Ignition System Torque Values292
Ignition System Tool292
Ignition System Troubleshooting293
Ignition System Inspection294
Ignition Primary Peak Voltage294
Ignition Pulse Generator Peak Voltage295
Ignition Coil Replacement296
Ignition Pulse Generator Replacement297
Ignition Timing298
Throttle Sensor Operation Inspection298
Throttle Sensor System Inspection298
Engine Coolant Temperature (Ect) Sensor Inspection300
Electric Starter Service Information302
Electric Starter Specifications302
Electric Starter Torque Value302
Electric Starter Troubleshooting303
Starter Motor Removal/Disassembly305
Starter Motor Inspection306
Starter Motor Assembly308
Starter Motor Installation310
Starter Relay Switch Inspection311
Ground Line311
Starter Relay Voltage311
Starter Relay Switch Operation Check311
Clutch Diode Inspection312
Lights/Meters/Switches Service Information313
Lights/Meters/Switches Specifications314
Lights/Meters/Switches Torque Values314
Headlight Bulb Replacement315
Headlight Removal/Installation315
Position Light (Except U Type) Bulb Replacement316
Position Light (Except U Type) Replacement316
Turn Signal Light Bulb Replacement316
Turn Signal Light Removal/Installation317
Brake/Taillight Bulb Replacement317
Instruments Bulb Replacement318
Instruments Removal/Installation318
Instruments Disassembly319
Instruments Assembly319
Speedometer/Speed Sensor System Inspection320
Speed Sensor Inspection320
Speed Sensor Removal/Installation321
Tachometer System Inspection321
Coolant Temperature Gauge/Thermosensor System Inspection322
Thermosensor Inspection323
Cooling Fan Motor Switch Inspection324
Cooling Fan Motor Switch Removal/Installation324
Oil Pressure Indicator Inspection325
Ignition Switch Inspection325
Oil Pressure Indicator Removal/Installation326
Handlebar Switches326
Brake Switch Front327
Clutch Switch328
Neutral Switch Inspection328
Neutral Switch Removal/Installation328
Brake Switch Rear328
Horn330
Turn Signal Relay330
Vtr1000F Wiring Diagram332
Troubleshooting333
Engine Does Not Start Or Is Hard To Start333
Engine Lacks Power334
Poor Performance At Low And Idle Speed335
Poor Performance At High Speed336
Poor Handling336
Index337
Vtr11000F(W) Addendum339
Vtr1000F(1) Addendum358
Torque Values368
Air Cleaner Housing381
Carburetor382
Combination Meter385
Speedometer386
Tachometer387
Coolant Temperature Gauge388
Fuel Gauge/Fuel Level Sensor389
Immobilizer System390