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Acura KA9 Manuals
Manuals and User Guides for Acura KA9. We have
1
Acura KA9 manual available for free PDF download: Manual
Acura KA9 Manual (1453 pages)
1996 - 2004 years
Brand:
Acura
| Category:
Automobile
| Size: 40.33 MB
Table of Contents
Table of Contents
2
Chassis and Paint Codes
3
Models
3
Models
4
Models
5
Models
6
Models
7
Models
8
Models
9
Models
10
Models
11
Parts Marking ('03-'04 Models)
14
Identification Number Locations
15
Warning/Caution Label Locations
16
Under-Hood Emissions Control Label
20
Lift and Safety Stands
27
Lift and Support Points
27
Floor Jack
28
Towing
29
Service Precautions
30
Handling of Special Nuts and Bolts
30
Specifications
31
Lubrication Points
79
Special Tools
102
Starting System
103
Component Location Index
103
Starter Test
104
Starter Replacement
106
Starter Overhaul
108
Starter Solenoid Test
109
Field Winding Test
109
Armature Inspection and Test
110
Starter Brush Holder Test
112
Starter Brush Inspection
112
Planetary Gear Inspection
113
Overrunning Clutch Inspection
113
Overrunning Clutch Removal
114
Starter Reassembly
114
Performance Test
115
Ignition System
116
Component Location Index
116
Ignition Timing Inspection
117
Idle Speed Check
118
Noise Condenser Capacity Test
118
Ignition Control Module Input Test
119
Ignition Coil Test
120
Spark Plug Inspection
121
Charging System
122
Component Location Index
122
Troubleshooting
123
Alternator Replacement
125
Alternator Overhaul
126
Rectifier Test
127
Brush Inspection
127
Rotor Slip Ring Test
128
Stator Test
128
Belt Inspection and Adjustment
129
Component Location Index
131
Control Unit Input Test
132
Set/Resume/Cancel Switch Test/Replacement
134
Main Switch Test
136
Brake Pedal Position Switch Test
136
Actuator Solenoid Test
137
Actuator Test
138
Actuator Cable Replacement
139
Actuator Cable Adjustment
140
Special Tools
142
Removal
143
Installation
154
Engine Mount Control System
158
Component Location Index
158
Diaphragm Actuator Test
161
Special Tools
163
Crankshaft Pulley and Pulley Bolt Replacement
164
Removal
166
Installation
169
Timing Belt
169
Inspection
172
Balancer Belt Inspection
174
Tension Adjustment
175
CKP/CYP Sensor Replacement
176
Cylinder Head
178
Removal
180
Warpage
187
Installation
188
Rocker Arm Assembly Disassembly/Reassembly
192
Removal
193
Camshaft
194
Inspection
194
Rocker Arms and Shafts Clearance Inspection
196
Valves, Valve Springs and Valve Seals Removal
197
Installation
199
Valve Guides Valve Movement
200
Replacement
201
Reaming
203
Valve Seats Reconditioning
204
Hydraulic Tappets
205
Bleeding
205
Camshafts/Rocker Arms and Camshaft Seals
206
Engine Block
214
Replacement
214
Connecting Rod and Crankshaft
214
End Play
214
Drive Plate
214
Main Bearings
215
Clearance
215
Selection
215
Connecting Rod Bearings
216
Clearance
216
Selection
216
Pistons and Crankshaft
217
Removal
217
Crankshaft
220
Inspection
220
Installation
221
Pistons Inspection
227
Cylinder Block
229
Bore Honing
230
Piston Pins
231
Removal
231
Inspection
233
Installation
234
Connecting Rods
235
Selection
235
Piston Rings
236
End Gap
236
Replacement
236
Ring-To-Groove Clearance
237
Alignment
238
Crankshaft Oil Seal
240
Installation (Engine Removal Not Required)
240
Special Tools
243
Engine Oil Inspection
245
Replacement
246
Oil Filter Replacement
248
Oil Pressure Switch Testing
250
Oil Pressure Testing
250
Oil Pan Removal
251
Installation
253
Oil Pump
255
Overhaul
255
Removal/Inspection/Installation
256
Special Tools
262
Intake Manifold
263
Replacement
263
Exhaust Manifold Replacement
264
Exhaust Pipe and Muffler
265
Replacement
265
Replacement
272
Engine Coolant Refilling and Bleeding
273
'96 -00 Models
273
Cap Testing
275
Testing
275
Thermostat
276
Replacement
276
Testing
277
Water Pump
278
Inspection
279
Replacement
279
Fan Control
280
Component Location Index
280
Troubleshooting
281
Fan Control Module Terminals
281
Fan Motor Testing
282
Radiator Fan Control Sensor Testing
282
Gauge Testing
283
Special Tools
285
System Description Vacuum Connections
295
Electrical Connections
297
System Connectors
328
Procedures
352
Symptom Chart
356
How to Read Flowcharts
383
PGM-FI System
384
System Description
384
How to Set Readiness Codes
386
Catalytic Converter
386
MIL Circuit Troubleshooting
388
Idle Control System
400
System Description
400
Air Conditioning Signal
401
Alternator FR Signal
403
Starter Switch Signal
404
Brake Pedal Position Switch Signal
407
Idle Air Control Thermal Valve
408
Idle Speed Setting
409
PCM Memory Setting
411
Fuel Supply System
412
Fuel Lines
412
Fuel Tube/Quick-Connect Fittings
415
System Description
418
Fuel Pressure
418
Fuel Pressure Regulator
421
Fuel Pump Relay
425
Fuel Pump Resistor
427
Fuel Filter
428
Fuel Pump
429
Fuel Gauge
431
Fuel Gauge Sending Unit
433
Low Fuel Indicator System
435
PGM-FI Main Relay
436
Fuel Tank
440
Intake Air System
442
System Description
442
Air Cleaner
443
Throttle Cable
444
Throttle Body
445
Intake Manifold Runner Control (IMRC)
447
Description
447
Intake Air Bypass (IAB) Control System
453
Emission Control System
454
System Description
454
Tailpipe Emission
454
Three Way Catalytic
454
Evaporative Emission Controls Description
457
Vent Shut Valve
457
Automatic Transmission
465
Power Flow
472
Replacement
523
Solenoid Valve
525
Replacement
526
Test
528
Replacement
529
Interlock System
533
Hydraulic System
536
Fluid Level
544
Special Tools
643
Troubleshooting
644
Differential Oil
645
Differential Assembly
646
Removal
646
Inspection
651
Disassembly
653
Reassembly
658
Drive Pinion
663
Height Adjustment
666
Inspection
675
Intermediate Shaft
691
Removal
691
Disassembly
692
Reassembly
694
Installation
697
Special Tools
699
General Troubleshooting
701
Noise and Vibration
705
Fluid Leaks
707
Inspection and Adjustment
709
Steering Operation
709
Power Steering Speed Sensor Replacement
710
Pump Belt
712
Rack Guide Adjustment
713
Fluid Replacement
713
Pump Pressure Check
714
Steering Wheel
715
Removal
715
Installation
715
Disassembly/Reassembly
716
Steering Column
717
Removal/Installation
717
Inspection
719
Steering Lock Replacement
720
Power Steering Hoses, Lines Fluid Leakage Inspection
721
Replacement
721
Power Steering Pump
722
Removal/Installation
722
Disassembly
723
Inspection
725
Reassembly
727
Power Steering Gearbox
730
Removal
730
Disassembly
733
Reassembly
741
Installation
752
Ball Joint Boot Replacement
755
Special Tools
757
Wheel Alignment
759
Caster
759
Camber
759
Front Toe Inspection/Adjustment
760
Rear Toe Inspection/Adjustment
760
Turning Angle Inspection
761
Wheel/Hub Inspection
761
Bearing End Play
761
Wheel Runout
762
Front Suspension
763
Knuckle/Hub Replacement
763
Ball Joint Boot Replacement
769
Suspension Arms Removal/Inspection
770
Front Damper
772
Removal
772
Disassembly/Inspection
772
Reassembly
773
Rear Suspension
774
Hub Bearing Unit
774
Suspension Arms Removal/Inspection
776
Ball Joint Boot Replacement
778
Rear Damper
778
Removal
778
Disassembly/Inspection
779
Reassembly
779
Special Tools
782
Inspection and Adjustment
784
Brake Pedal
784
Parking Brake Pedal
785
Bleeding
787
Brake System Indicator
788
Front Brake Pads
789
Front Brake Disc
791
Front Brake Caliper
792
Master Cylinder Inspection
794
Rear Brake Pads
798
Rear Brake Caliper
801
Hose Replacement
812
Parking Brake Cable
813
Special Tools
814
ABS Control Unit Terminal Arrangement
816
Troubleshooting Precautions
818
Diagnostic Trouble Code (DTC)
818
DTC Indication
821
Symptom-To-System Chart
822
Removal/Installation
830
ABS Control Unit
830
Wheel Sensor Replacement
831
Special Tools
832
Anti-Lock Brake System
834
Features/Construction
834
ABS Control Unit Terminal Arrangement
839
DTC Erasure
845
Troubleshooting Index
846
Wheel Sensor Replacement
849
Special Tools
850
Component Locations
851
System Description
852
Construction and Function
853
Steering Angle Sensor
862
TCS Control Unit
864
VSA Modulator-Control Unit
882
Removal/Installation
882
Precharge Pump Motor
884
Removal/Installation
884
TCS Control Valve Assembly
887
Removal/Installation
888
Yaw Rate/Lateral Acceleration Sensor Removal/Installation
889
Pulsers/Wheel Sensors
889
Wheel Sensor Replacement
890
Doors (Front)
892
Door Panel Removal
894
Outer Handle/Latch Removal
895
Glass/Regulator Removal
897
Sash Trim Removal
898
Inner Sash Trim Removal
898
Glass Adjustment
899
Position Adjustment
901
Striker Adjustment
902
Doors (Rear)
902
Door Panel Removal
905
Outer Handle/Latch Removal
906
Glass/Regulator Removal
908
Sash Trim Removal
910
Inner Sash Trim Removal
910
Glass Adjustment
911
Position Adjustment
913
Striker Adjustment
914
Power Mirror Removal
914
Mirror Holder Removal
915
Rearview Mirror Removal
916
Models (Except Onstar)
916
Glass Height Adjustment
932
Glass, Glass Bracket, and Sunshade Removal
933
Motor, Drain Tube and Frame Removal
935
Guide Rails/Cable Assembly
937
Replacement
937
Position
939
(Motor Removed)
941
(Motor Installed)
941
Interior Trim
943
Trunk Trim
944
Console Panel/Rear Console
951
Removal '96-98 Models
951
Component Removal/Installation
953
Front Seat
961
Seat Cover Replacement '96-03 Models
969
Seat Linkage Disassembly
972
Power Lumbar Support ('04 Model) Replacement
977
Rear Seat
979
Trunk Pass-Through Cover Key Cylinder Replacement
980
Seat Cover Replacement
981
Front Bumper
984
Rear Bumper
986
Trunk Lid
988
Trunk Lid Torsion Bars
989
Front Grille
989
Trunk Lid Weatherstrip Installation
990
Removal ('04 Model)
991
Inner Fender, Fenderwell Trim
997
Washer Reservoir
1004
Wiper Arms/Washer Nozzle
1006
Adjustment
1006
Sub-Frame
1007
Frame Repair Chart
1008
Special Tools
1013
Wiring/Connector Locations
1016
Fan Control Unit
1016
A/C Pressure Switch
1020
Evaporator Pressure Regulator (EPR)
1021
Symptom Chart
1022
Self-Diagnosis Function
1023
Climate Control Unit Input/Output Signals
1024
Climate Control Unit
1025
Bulb Replacement
1025
Face Panel/Button Replacement
1026
Air MIX Control Motor
1027
Mode Control Motor
1028
Recirculation Control Motor
1029
In-Car Temperature Sensor
1030
Outside Air Temperature Sensor
1031
Sunlight Sensor
1032
Evaporator Temperature Sensor Test
1033
Power Transistor Test
1033
Relays Test
1034
Evaporator/Blower Unit
1035
Dust and Pollen Filters
1038
Heater Unit
1039
A/C Service Tips and Precautions
1043
A/C System Torque Specifications
1044
A/C System Service
1045
Performance Test
1046
Pressure Test Chart
1048
Evacuation
1049
Charging
1050
Leak Test
1050
Replacement
1053
Clutch Inspection
1054
Clutch Overhaul
1055
Relief Valve Replacement
1057
A/C Compressor Belt
1058
Adjustment
1058
Special Tools
1063
Tips and Precautions
1064
Relay and Control Unit Locations
1070
Dashboard
1070
Door, Floor, Roof and Rear Bulkhead
1072
Under-Dash Fuse/Relay Box
1074
Removal/Installation
1074
Ignition Switch
1078
Test
1078
Electrical Switch Replacement
1079
Gauge/Terminal Location Index
1083
Bulb Locations
1085
Maintenance Reminder
1085
Light
1085
Select/Reset Switch Test
1086
Outside Air Temperature Indicator
1086
Troubleshooting
1086
Calibration
1086
Vehicle Speed Sensor (VSS) Replacement
1087
Troubleshooting
1088
Component Location Index
1090
Indicator Input Test
1091
Brake Light Failure Sensor Test
1093
Automatic Lighting Control Unit Input Test (USA)
1099
Daytime Running Lights Control Unit Input Test (Canada)
1101
Combination Light Switch Test
1103
HID Lamp System Troubleshooting '99-04 Models
1105
HID Bulb Removal '99-04 Models
1107
Adjustment '96-98 Models
1108
Fog Lights Switch Test
1111
License Plate Light
1113
High Mount Brake Light Replacement
1114
Turn Signal/Hazard Flasher System
1115
Turn Signal/Hazard Relay Input Test
1116
Hazard Warning Switch Test
1117
Interior Lights
1118
Trunk Light Test
1119
Glove Box Light Test
1119
Removal
1121
Terminals
1121
Component Location Index
1122
Audio Unit Terminals
1126
Audio Unit Removal
1131
CD Changer Removal
1133
Stereo Amplifier Removal
1133
Speaker Replacement
1134
Radio Remote Switch Test
1135
Window Antenna Wire Test/Repair
1136
Accessory Power Socket
1139
Cigarette Lighter
1140
Component Location Index
1141
Horn Test
1142
Switch Test
1143
Seat Belt Tension Reducer
1145
Test
1145
Control Unit Input Test
1147
Motor Test
1150
Switch Test
1151
Seat Heaters Component Location Index
1152
Switch Test/Replacement
1153
Heater Test
1153
Automatic Inside Dimming Mirror
1154
Test/Replacement
1156
Front Passenger's Power Seat
1158
Switch Test/Replacement
1159
Motor Test
1159
Immobilizer System
1160
Description
1161
Problems and Replacement Parts
1163
Control Unit Input Test
1164
Immobilizer Receiver and
1165
Immobilizer Receiver Replacement
1166
Description
1169
Self Diagnostic Procedures
1171
Troubleshooting Guide
1173
Pre-Troubleshooting Tests
1175
Driving Position Memory Switch Test
1177
Steering Column Switch Test
1177
Tilt/Extend-Retract Motor Test
1178
Tilt/Extend-Retract Position Sensor Test
1178
Driver's Power Seat Switch Test
1179
Driver's Power Seat Motor Test
1180
Driver's Power Seat Position Sensor Test
1181
Steering Column Control Unit Input Test
1182
Power Seat Control Unit Input Test
1186
Power Mirror Control Unit Input Test
1190
Multiplex Control System
1193
System Functions
1194
Multiplex Communication System
1194
Troubleshooting Guide
1195
Power and Ground Test
1196
Self Diagnosis Function (Mode 1)
1199
Wake-Up Function Test
1201
Confirming the Function
1203
Faulty Wake-Up Line Symptoms
1204
Check the Wake-Up Function
1204
Self Diagnosis Function (Mode 2)
1205
Integrated Control
1206
Dash Lights Brightness Control Controller Test/Replacement
1207
Control Unit Input Test
1209
Front Ceiling Light Test
1212
Rear Ceiling Light Test
1212
Courtesy Light Replacement
1213
Ignition Key Switch Test
1213
Door Switch Test
1214
Rear Window Defogger *Component Location Index
1215
Control Unit Input Test
1216
Function Test
1219
Defogger Wire Repair
1219
Trunk Lid Opener
1220
Control Unit Input Test
1221
Main Switch Test
1222
Switch Test
1222
Solenoid Test
1223
Transmitter Test
1228
Troubleshooting
1230
Control Unit Input Test
1231
Keyless Receiver Unit Input Test
1237
Front Passenger's Door Lock Actuator Test
1242
Rear Door Lock Actuator Test
1243
Door Lock Switch Test
1244
Control Unit Input Test
1249
Master Switch Replacement
1256
Passenger's Window Switch Replacement
1256
Passenger's Window Switch Test
1257
Passenger's Window Motor Test
1257
Driver's Window Motor Test '96-01 Models
1259
Driver's Window Switch Test
1260
Troubleshooting
1262
Control Unit Input Test
1263
Wiper/Washer Switch Test
1265
Windshield Wiper Motor Test
1266
Washer Motor Test
1266
Switch Replacement
1267
Control Unit Input Test
1272
Indicator Replacement
1278
Hood Switch Test
1278
Trunk Lid Latch Switch Test
1279
Trunk Key Cylinder Switch Test
1279
Power Mirrors
1280
Function Test (Without Memory)
1281
Switch Test
1282
Power Mirror Test
1283
Power Mirror Actuator Replacement
1284
Homelink Remote Control System
1285
Special Tools
1286
Component Location Index '96-03 Models
1288
Description ('96-'03 Models)
1289
Navigation Function
1290
Description ('04 Model)
1291
Navigation Function
1291
General Troubleshooting Information ('04 Model)
1305
General Operation
1305
Symptom Diagnosis
1305
System Diagnosis Mode ('04 Model)
1326
Forced Starting of Display
1350
DVD-ROM Replacement
1351
Navigation Unit/Gps Antenna
1353
Clock Display Size and Location Adjustment
1357
Models Only
1357
Virtual Advisor
1362
Cellular Phone
1362
Component Location Index
1381
Front Seat Belt Removal/Installation
1381
Rear Seat Belt Removal/Installation
1381
Rear Seat Belt
1385
Special Tools
1392
Precautions/Procedures
1398
Airbag Handling and Storage
1398
Seat Belt Tensioner Handling and Storage
1399
Disconnecting the SRS Connector at the Fuse Box ('96-98 Models)
1400
Wiring Precautions
1400
Spring-Loaded Lock Connectors with Built-In Short Contact
1402
Seats with Side Airbags ('99-04 Models)
1402
Backprobing Spring-Loaded Lock Connectors
1403
Disconnecting the Airbag Connectors and Seat Belt Tensioner Connectors ('96-98 Models)
1403
Disconnecting the Airbag
1403
Connectors and Seat Belt
1403
Tensioner Connectors
1403
Steering-Related Precautions
1406
Self-Diagnostic Procedures
1407
Reading the DTC
1409
Erasing the DTC Memory
1414
Fuse Box and Connector Locations
1423
Seat Belt Tensioner
1434
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