MTS Systems FlexTest IIm Manuals

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MTS Systems FlexTest IIm Manual

MTS Systems FlexTest IIm Manual (241 pages)

Brand: MTS Systems | Category: Controller | Size: 7 MB

Table of Contents

Table of Contents
4
How to Get Technical Support
12
Before You Contact MTS
13
If You Contact MTS by Phone
14
Problem Submittal Form in MTS Manuals
15
- Before You Begin
  16
- Other MTS Manuals
  16
Preface

16
- Documentation Conventions
  17
Chapter 1 Introduction

20
Flextest GT Controllers

21
- Model 493.10 Chassis
  21
  - Front Panel
    21
  - Rear Panel
    21
  - Vmebus Modules
    22
  - Transition Bus
    22
- Hydraulic Control
  22
  - Cable Conduit
    23
  - Power Supply
    23
- Hydraulic Control
  23
- Interlocks
  23
  - System Wide Interlock
    24
  - Station Interlocks
    24
- Specifications
  24
- Flextest SE Controllers
  26
  - Flextest SE Front Panel Controls
    26
  - Flextest Sefront Panel
    26
  - Flextest SE Automated Configuration
    27
  - Flextest SE Standalone Function Generation
    27
  - Model 493.02 Chassis
    27
  - Hydraulic Control
    28
  - Interlocks
    28
  - Specifications
    29
- Flextest IIM Controllers
  30
  - Model 497 .01 Analog Chassis
    32
  - Model 497.05 Hydraulic Control Panel
    33
  - Model 498.22 Chassis with Test Processor (Ftiim)
    34
  - Specifications
    35
    
    Installation
    38
    
    Installing the 493.10 Chassis (FTGT)
    38
    
    Stand-Alone Installation
    38
    
    Connecting Electrical Power
    39
    
    Console Installation
    39
    
    Grounding
    39
    
    AC Grounding
    40
    
    Power
    40
    
    AC Power Disconnect
    41
    
    Installing the Plug-In Modules
    42
    
    Setting I/O Carrier Addresses
    43
    
    Setting ADDA II Addresses
    44
    
    Setting GRES III Module Addresses
    44
    
    Setting I/O Carrier Module Addresses
    44
    
    Front Panel Vmebus Modules
    45
    
    I/O Carrier Mezzanine Cards
    45
    
    ADDA II Mezzanine Cards
    46
    
    Installing the Transition Panels
    47
    
    Rear Panel Transition Panels
    48
    
    Installing the 493.02 Chassis (Flextest SE)
    49
    
    Chassis Installation Options
    51
    
    Model 493.40 I/O Carrier Mezzanine Cards
    51
    
    Rack Mounting Requirements
    52
    
    Grounding the Chassis
    53
    
    Rack Mount Configuration
    54
    
    Automated Configuration
    55
    
    Stand-Alone Configuration
    55
    
    Rack Mounted Configuration
    56
    
    Handle Kit Parts
    57
    
    Installing the Handle Kit
    57
    
    Connecting the Console and Chassis Power
    60
    
    How to Connect the Chassis Power Cables
    60
    
    Installing 497/498 Electronics (Ftiim)
    60
  - Grounding the Console and Chassis
    61
  - How to Cable the Analog Chassis to the Hydraulic Control Panel
    61
  - About Analog Chassis Slots
    62
  - Model 497.01 Analog Chassis
    62
    
    Slot Assignments
    62
    
    Slot Pairing
    62
  - Analog Chassis Plug-In Modules
    63
    
    How to Install or Remove a Plug-In Module
    64
    
    To Install a Module in the Chassis
    64
    
    To Remove a Module from the Chassis
    64
  - Analog Chassis Transition Modules
    65
    
    How to Install a Transition Module
    65
    
    Transition Module Connectors
    66
  - Adding an Analog Chassis to Your Console
    67
    
    Multi-Chassis Configuration
    67
    
    Single Chassis Configuration
    67
    
    Communication Modules Switch and Jumper Settings
    68
    
    Jumper and Switch Locations
    68
  - Model 497.05 Hydraulic Control Panel
    69
  - Test Processor Plug-In Modules
    70
  - Test Processor Transition Modules
    72
  - Installation
    73
  - Test Processor Transition Modules
    73
    
    Flextest GT Controller Connections
    74
    
    Typical Cabling
    76
    
    Typical Cabling of a Flextest System
    76
    
    Cable Part Numbers
    77
    
    Model 493.40 I/O Carrier Connections
    78
    
    Sensor Connections
    79
    
    LVDT Connections
    81
    
    Temposonics II
    81
    
    Temposonics III
    82
    
    Active Guard
    83
    
    Force/Strain Sensor Connections
    83
    
    Model 493.21B (DUC B) Jumpers
    83
    
    4- or 8-Wire Sensor Cable
    84
    
    Bridge Balance
    84
    
    Digital Universal Conditioner (DUC BC) Switches
    85
    
    Excitation
    85
    
    Single Ended Excitation
    85
    
    Excitation Sense
    88
    
    Full-Range Digital Universal Conditioner (FRDUC) Jumpers
    89
    
    Sensor Cable Specifications
    91
    
    Sensor Cables
    91
    
    Sensor Cable Part Numbers
    92
    
    Sensor Cables Without ID Module
    92
    
    Sensor Cables with ID Module
    93
    
    Shunt Calibration/Bridge Completion Resistor Installation
    93
    
    Bridge Completion Circuits
    94
    
    I/O Carrier Module
    94
    
    Shunt Calibration Connector
    94
    
    Transducer Identification Modules
    96
    
    Cable Specification
    98
    
    Valve Connections
    98
    
    252 Servovalve Connections
    99
    
    256 Servovalve Connections
    99
    
    257 Valve Connections
    100
    
    Multiple Universal Driver Connections
    102
    
    Cable Loss Detection
    103
    
    Output Connections
    103
    
    Analog I/O Connections
    104
    
    493.77 Filter Modules
    105
    
    Analog Inputs
    105
    
    Filter Module Specifications
    105
    
    D/A Connections
    106
    
    Accelerometer Connections
    108
    
    I/O Carrier Jumper Settings
    109
    
    Encoder Connections
    110
    
    I/O Carrier Module Configuration
    110
    
    Optional ADDA II Configuration
    111
    
    Remote Setpoint Adjust Connections
    112
    
    ADDA II Connections
    113
    
    ADDA II Module I/O Connections
    114
    
    ADDA II Universal Encoder Connections
    117
    
    Emergency Stop Connections
    117
    
    Emergency Stop Output
    117
    
    Cable Specifications
    118
    
    Emergency Stop Input
    118
    
    Jumper Plug Required
    118
    
    J25 Hydraulic Power Unit Connection
    119
    
    Service LED
    119
    
    J25 Diagram
    120
    
    System I/O
    120
    
    J28 Hydraulic Service Manifold Connector
    121
    
    Station Connections
    121
    
    Hwi File Settings
    122
    
    Proportional Output
    122
    
    J29 Load Unit
    123
    
    J43 Interlock
    124
    
    Jumper Plug
    124
    
    Station Stop
    124
    
    Interlock Status
    125
    
    J44 Run/Stop
    125
    
    J49 Auxiliary Power
    126
    
    Jumper X5
    126
    
    Jumpers W8/W9
    126
    
    Digital I/O Connections
    127
    
    Digital Inputs
    128
    
    Digital Outputs
    129
    
    Digital I/O Access Panel
    131
    
    Workstation Connection
    132
    
    Remote Station Controller Connection
    133
    
    Chassis Service
    134
    
    Hwi File Additions
    134
    
    Service Connections
    134
    
    I/O Carrier Service
    135
    
    Cabling and Programming Model 407 Controllers
    136
    
    How to Provide Program to a Model 407 Controller
    136
    
    493.76 Analog out
    137
    
    Single 407 Controller Connections
    137
    
    Multiple 407 Controller Connections
    138
    
    Connecting Interlock Signals to 407 Controllers
    141
    
    Single 407 Controller Interlock Connections
    142
    
    Sending and Receiving Signals to a Model 407 Controller
    146
    
    407 Configuration Menu
    147
    
    407 Function Generator Menu
    147
    
    407 Amplitude Control Menu
    148
    
    407 Digital I/O Menu
    148
    
    Connecting Interlock Signals to 458 Controllers
    149
    
    Eurotherm Temperature Controller Connection
    149
    
    J50 Connectors
    149
    
    Conditioning Sensors with Other MTS Products
    151
    
    Miscellaneous Conditioner Output Connections
    151
    
    Cabling for External Command Inputs
    152
    
    How to Enable and Run External Command Inputs
    152
    
    Cabling and Using External Readout Devices
    153
    
    Station Signal Descriptions
    153
    
    Station Signal Diagram
    153
    
    Station Signals
    154
    
    How to Send Signals to External Readout Devices
    155
    
    J8 Interlock in
    156
    
    Module Features
    156
    
    Multi-Box I/O Module
    156
    
    J9 Interlock out
    158
    
    J51 Box in
    159
    
    J52 Box out
    160
    
    Last Controller Jumper
    160
    
    Flextest IIM Controller Connections
    162
    
    Sensor and Valve Connections
    163
    
    AC Sensor Connection
    164
    
    DC Sensor Connection
    164
    
    Dual-Valve Connection
    165
    
    Single-Valve Connection
    165
    
    Model 497.01 Analog Chassis Rear Panel
    166
    
    Sample Control Channel
    166
    
    ADDA Module Connections
    167
    
    Flextest IIM Hydraulic Connections
    173
    
    Hydraulic Connections
    173
    
    HPU Connections
    174
    
    HSM Connections
    175
    
    Interlock Connections
    176
    
    497.05 Hydraulic Control Panel
    177
    
    498 System Digital I/O
    177
    
    Interlock Jumper Plugs
    177
    
    Serial Communications
    179
    
    Encoder/Temposonics Connections
    184
    
    Remote Station Controller (RSC) Connections
    187
    
    Cable the Controllers
    188
    
    Cabling and Programming External Controllers
    188
    
    How to Program an External Controller
    188
    
    Flextest SE Controller Connections
    198
Chapter 5 Flextest SE Controller Connections

199
Standalone Cabling Overview

199
- Automated Cabling Overview
  200
- Multiple Controller Connections
  201
- Sensor Connections
  205
- Valve Connections
  206
- Analog I/O Connections
  206
- Encoder Connections
  207
- Workstation Connection
  208
- Service Connection
  208
- Model 493.42 System I/O Connections
  209
- J25 Hydraulic Power Unit Connection
  209
- J29 Emergency Stop Connections
  210
- J28 Hydraulic Service Manifold Connector
  210
- J43 Interlock
  211
- J49 Auxiliary Power
  212
- CJ51 Box in
  213
- J52 Box out
  214
- J54 Digital Inputs
  215
- J55 Digital Outputs
  216
  - Automation Mode
    217
  - Eurotherm Temperature Controller Connection
    217
  - Standalone Mode
    217
  - Configuring the Debug Serial Port
    218
  - Cabling the Temperature Controller
    218
  - Debug Serial Port
    218
  - Hydraulic Configurations
    222
  - Model 493.02 Chassis Multiple Controller Interconnections
    224
  - Compatible Controllers
    224
  - Independent HSM (no HPU)
    225
  - Independent HSM (Shared HPU)
    225
  - Shared HSM (with HPU)
    226
  - Shared HSM (no HPU)
    226
  - Independent HSM with HPU (FO-LO)
    227
  - Model 493.07 Converter Box
    228
  - Chassis Maintenance
    230
  - Cleaning the Chassis
    230
  - Cleaning the Air Filter
    230
  - Optional Station Configurations
    232
  - 6-Station Configuration
    232
  - HSM Power Limits
    232
  - 8-Station Configuration
    233
  - Index
    234

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