MTS Systems FlexTest 793 Series Manuals

Manuals and User Guides for MTS Systems FlexTest 793 Series. We have 1 MTS Systems FlexTest 793 Series manual available for free PDF download: Manual

MTS Systems FlexTest 793 Series Manual (264 pages)

IIm/GT/SE Controller

Brand: MTS Systems | Category: Controller | Size: 3 MB

Table of Contents
3
Technical Support
9
How to Get Technical Support
9
Before You Contact MTS
10
Identify the Problem
10
If You Contact MTS by Phone
11
Problem Submittal Form in MTS Manuals
12
Preface
15
Before You Begin
15
Safety First
15
Conventions
16
Documentation Conventions
16
Special Terms
16
Hypertext Links
17
Introduction
19
Flextest GT Controllers
20
Model 493.10 Chassis
20
Contents Flextest GT Controllers
20
Power Supply
21
Hydraulic Control
22
Interlocks
22
Specifications
23
Flextest SE Controllers
24
Model 493.02 Chassis
26
Hydraulic Control
26
Interlocks
26
Specifications
27
Flextest IIM Controllers
28
Model 497.01 Analog Chassis
30
Model 497.05 Hydraulic Control Panel
31
Model 498.22 Chassis with Test Processor (Ftiim)
32
Specifications
33
Installation
37
Installing the Model 493.10 Chassis (FTGT)
37
Stand-Alone Installation
38
Console Installation
38
Connecting Electrical Power
38
Installing the Plug-In Modules
42
Contents Installing the Plug-In Modules
42
Vmebus Modules
43
Module Addresses
44
Installing the Transition Panels
47
Installing the 493.02 Chassis (Flextest SE)
49
Installing the Plug-In Modules
49
Vmebus Modules
50
Chassis Installation Options
51
Connecting Electrical Power
53
Installing the Handle Kit
58
Installing 497/498 Electronics (Ftiim)
61
Connecting the Console and Chassis Power
61
How to Connect the Chassis Power Cables
61
Contents Connecting the Console and Chassis Power
61
How to Cable the Analog Chassis to the Hydraulic Control Panel
62
Grounding the Console and Chassis
62
Model 497.01 Analog Chassis
63
About Analog Chassis Slots
63
Slot Assignments
63
Analog Chassis Plug-In Modules
64
How to Install or Remove a Plug-In Module
65
Analog Chassis Transition Modules
66
How to Install a Transition Module
66
Transition Module Connectors
67
Adding an Analog Chassis to Your Console
69
Model 497.05 Hydraulic Control Panel
71
Test Processor Plug-In Modules
72
Test Processor Transition Modules
74
UPS Systems
76
UPS Systems for Flextest 60, 100, 200, and GT Controllers
76
UPS Systems for Flextest 40 and Flextest SE Servocontrollers
77
Specifications-UPS Systems Used with MTS Controllers
78
UPS Connections for the Model 493.73 HPU Board (FT60, FT100, FT200, FTGT)
79
Cable Specification
79
UPS Connections for the Model 493.42 System Board (Flextest SE )
80
Flextest GT Controller Connections
81
CE EMC Compliant Cabling
83
Cable Fabrication
83
Typical Cabling
84
Cable Part Numbers
85
System Cables
85
Model 493.40 I/O Carrier Connections
87
Sensor Connections
88
Model 493.21B (DUC B) Jumpers
92
Active Guard
92
Bridge Balance
93
Digital Universal Conditioner (DUC BC) Switches
94
Full-Range Digital Universal Conditioner (FRDUC) Jumpers
97
Sensor Cables
100
Sensor Cable Specifications
100
Sensor Cable Part Numbers
101
Shunt Calibration/Bridge Completion Resistor Installation
103
I/O Carrier Module
103
Transducer Identification Modules
106
Valve Connections
108
Cable Specification
108
Multiple Universal Driver Connections
112
Analog I/O Connections
114
Analog Inputs
115
Accelerometer Connections
119
Encoder Connections
121
Remote Setpoint Adjust Connections
123
ADDA II Connections
124
Emergency Stop Connections
129
Emergency Stop Output
129
Emergency Stop Input
129
Cable Specifications
129
J25 Hydraulic Power Unit Connection
131
Service LED
131
Cable Specification
131
Station Connections
134
J28 Hydraulic Service Manifold Connector
134
Proportional Output
135
J29 Load Unit
136
Jumper Plug
136
Station Stop
136
J43 Interlock
137
Power Characteristics
137
J44 Run/Stop
138
Interlock Status
138
J49 Auxiliary Power
140
Digital I/O Connections
141
Digital Inputs
142
Digital Outputs
143
Workstation Connection
145
Remote Station Controller Connection
147
Service Connections
149
Cabling and Programming Series 407 Controllers
151
How to Provide Program to a Series 407 Controller
151
Connecting Interlock Signals to 407 Controllers
156
Sending and Receiving Signals to a Model 407 Controller
162
Connecting Interlock Signals to 458 Controllers
164
Eurotherm Temperature Controller Connection
165
Miscellaneous Conditioner Output Connections
167
Cabling for External Command Inputs
168
How to Enable and Run External Command Inputs
168
Cabling and Using External Readout Devices
169
How to Send Signals to External Readout Devices
171
Multi-Box I/O Module
172
Module Features
172
J8 Interlock in
172
J9 Interlock out
173
J51 Box in
174
Cable Specification
174
J52 Box out
175
Flextest IIM Controller Connections
177
Workstation Connection
178
Sensor and Valve Connections
179
ADDA Module Connections
183
ADDA II Connections
184
Hydraulic Connections
189
HPU Connections
190
HSM Connections
191
Interlock Connections
192
Interlock Jumper Plugs
193
Serial Communications
195
Digital I/O Connections
196
Connector Pinouts
199
Encoder/Temposonics Connections
200
Jumper Configurations
201
Remote Station Controller (RSC) Connections
203
Cabling and Programming External Controllers
204
How to Program an External Controller
204
Programming Eurotherm Temperature Controllers
209
Cabling for External Command Inputs
210
How to Enable and Run External Command Inputs
210
Cabling and Using External Readout Devices
213
How to Send Signals to External Readout Devices
213
Cable Part Numbers
216
Flextest SE Controller Connections
217
Stand-Alone Cabling Overview
218
Automated Cabling Overview
219
Multiple Controller Connections
220
Interlock Function
222
Cable Part Numbers
223
Model 493.40 I/O Carrier Connections
225
Sensor Connections
226
Valve Connections
226
Analog I/O Connections
226
Cable Specification
228
Encoder Connections
228
Workstation Connection
229
Service Connection
229
Model 493.42 System I/O Connections
230
J25 Hydraulic Power Unit Connection
230
J28 Hydraulic Service Manifold Connector
231
J29 Emergency Stop Connections
232
J43 Interlock
233
J49 Auxiliary Power
234
CJ51 Box in
234
J52 Box out
235
J54 Digital Inputs
236
J55 Digital Outputs
237
Eurotherm Temperature Controller Connection
239
Debug Serial Port
241
Hydraulic Configurations
243
Compatible Controllers
245
Model 493.02 Chassis Multiple Controller Interconnections
246
Independent HSM (no HPU)
246
Independent HSM (Shared HPU)
247
Shared HSM (with HPU)
247
Shared HSM (no HPU)
248
Independent HSM with HPU (First On-Last Off)
249
Appendix B Model 493.07 Converter Box
251
Chassis Maintenance
253
Optional Station Configurations
255
6-Station Configuration
255
8-Station Configuration
256
Index
257

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