MT-40
MANUAL TRANSMISSION -
Assembly of Transmission
WM0135
WM0136
(b)
Using a screwdriver and hammer, install snap ring.
10. INSTALL SPACER. SYNCHRONIZER RING, NEEDLE
ROLLER BEARING AND COUNTER FIFTH GEAR
(a)
Install the bearing spacer.
(b)
Apply gear oil to the needle roller bearings.
(c)
Assemble the counter 5th gear, synchronizer ring and
needle roller bearings.
(d)
Install the 5th gear assembly with the synchronizer
ring slots aligned with the shifting keys.
11 . INSTALL SPACER AND BEARING
(a)
Install the spacer.
(b)
Install the bearing with the ball shield toward the rear.
(c)
Using a hammer and socket wrench, drive in the
bearing.
HINT:
When driving in the bearing, support the counter-
shaft in front with a 3-5 Ib hammer or equivalent.
12. INSTALL SNAP RING
(a)
Select a snap ring that will allow minimum axial play.
Mark
Thickness
mm (in.)
Mark
Thickness
mm (in.)
1
1.90 - 1.95 (0.0748 - 0.0768)
5
2.14 - 2.19 (0.0843 - 0.0862)
2
1.96 - 2.01 (0.0772 - 0.0791)
6
2.20 - 2.25 (0.0866 - 0.0886)
3
2.02 - 2.07 (0.0795 - 0.0815)
7
2.26 - 2.31 (0.0890 - 0.0909)
4
2.08 - 2.13 (0.0819 - 0.0839)