Water Pump Housing Removal; Flywheel Removal - Polaris RZR XP Service Manual

WATER PUMP HOUSING REMOVAL

NOTE
The water pump housing can be serviced with the
engine installed in the chassis.
1. Remove the thermostat housing coolant lines
w
cylinder inlet hose , oil cooler hoses
r
pump inlet hose . Leave them all attached to the
water pump housing.
2. Remove the three gold colored bolts
water pump housing to the engine.
9929419 R02 - 2018-2019 RZR XP / XP 4 Turbo S Service Manual
© Copyright Polaris Industries Inc.
3. Remove the water pump assembly from the engine
by using a twisting motion as you pull out on the
housing.
q
,
e
and water
4. If water pump service is required (impeller or
mechanical seal), refer to Water Pump Service page
3.43.

FLYWHEEL REMOVAL

The flywheel can be serviced with the engine installed
t
retaining the
1. Remove the stator cover assembly.
2. Remove the starter torque limit gear
assembly.
3. Inspect gear teeth for damage. Inspect fit of shaft
inside gear and replace gear assembly is clearance is
excessive. Inspect the shaft and bearing surfaces in
the crankcase and stator cover for excessive wear.
4. Using a commercially available strap wrench, hold
the flywheel and remove the flywheel retaining bolt
w
.
ENGINE / COOLING SYSTEM
NOTE
in the chassis.
q
3
as an
3.69