Suzuki Grand Vitara 2011 Manual page 1070

3C-85 Transfer: Non-Shift Type (Transfer without Shift Actuator)
8) Install front drive sprocket bush (1) into front drive
sprocket (2).
2
9) Install differential lock clutch sleeve (1) to rear
output shaft (2) as shown in figure.
2
10) Install thrust needle bearing (4), front drive shaft (2)
and needle bearings (1) to rear output shaft (3).
3
4
11) Install center differential assembly (1) to rear output
shaft (2).
[A]
[A]: Rear case side
1
I5JB0A331039-01
1
I5JB0A331040-01
1
2
1
I5JB0A331041-02
1
2
I5JB0A331095-02
12) Install reduction shift sleeve (1) to rear output shaft
(2).
2
13) Select shim (1) as follows.
a) Install shim, washer (2) and used snap ring (3)
into rear output shaft (4).
b) Check clearance between shim and washer.
c) If clearance is out of specified value, select shim
from the following table so that clearance
becomes specified value.
Clearance between shim and washer
: 0.1 – 0.3 mm (0.004 – 0.012 in.)
Available shim thickness
0.4 mm (0.016 in.)
0.6 mm (0.024 in.)
0.8 mm (0.031 in.)
1.0 mm (0.039 in.)
1.2 mm (0.047 in.)
1.4 mm (0.055 in.)
2
14) Remove used snap ring, and then install new snap
ring (2) and needle bearing (1) to rear output shaft
(3).
3
1
I5JB0A331096-01
1.6 mm (0.063 in.)
1.8 mm (0.071 in.)
2.0 mm (0.079 in.)
2.2 mm (0.087 in.)
2.4 mm (0.098 in.)
4
3
1
I5JB0A331097-01
1
2
I5JB0A331098-02