Automatic Transmission Assembly Dismounting And Remounting - Suzuki Grand Vitara Manual

1. Torque converter mounting bolt No.1
: After tightening torque converter
mounting bolt No.1, tighten torque
converter mounting bolt No.2.
2. Torque converter mounting bolt No.2
3. Drive plate
4. Torque converter
5. Oil cooler hose
6. Clamp
7. Drive plate cover bolt
8. Drive plate cover
9. Engine to transmission bolt
10. Exhaust pipe No.2 bracket
Automatic Transmission Assembly
Dismounting and Remounting
Dismounting
1) Dismount engine with transmission and transfer
referring to "Engine Assembly Removal and
Installation: For J20 Engine in Section 1D".
2) Disconnect connectors from output shaft speed
sensor, input shaft speed sensor, transmission range
sensor, transmission wire, transfer actuator,
differential lock switch and 4L/N switch release their
wire harnesses from clamps.
3) Remove transfer from transmission.
4) Remove engine earth cable.
5) Remove engine rear mounting member and rear
mounting.
6) Remove oil filler tube.
7) Remove cooler hose.
8) Remove drive plate cover, and then remove drive
plate bolts by holding crankshaft pulley bolt
stationary.
9) Remove Starting Motor referring to "Starting Motor
Dismounting and Remounting: in Section 1I".
10) Remove transmission assembly from engine
assembly.
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11. Transmission to engine bolt
12. Exhaust pipe No.2 bracket bolt
13. Starting motor
14. Starting motor bolt
15. Transmission
16. Oil filler tube bolt
17. Oil filler tube
18. Input shaft speed sensor
19. Output shaft speed sensor
20. Transmission wire connector
Installation
For remounting, reverse dismounting procedure noting
the following points.
S5JB0A5106066
• Tighten each bolts and nuts referring to "Automatic
• Tighten drive plate bolt No.1 (1) first and then tighten
• Set each clamp for wiring securely.
• Fill A/T fluid referring to "A/T Fluid Change: ".
• Connect battery and check function of engine and
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Automatic Transmission/Transaxle:
21. Output shaft speed sensor
22. Engine harness
23. Transfer
24. Transfer to transmission bolt
25. Engine rear mounting
26. Engine rear mounting bolt
27. Engine rear mounting bracket
28. Engine rear mounting bracket
bolt
29. Mounting member bolt
30. Engine earth cable
Transmission Unit Components: "
drive plate bolts No.2 (2).
1
transmission.
5A-97
31. Engine earth cable bolt
32. Harness bracket bolt
33. Harness bracket
34. Drive plate bolt
: 65 N⋅m (6.5 kgf-m,
47.0 lb-ft)
: 10 N⋅m (1.0 kgf-m, 7.5
lb-ft)
: 80 N⋅m (8.0 kgf-m,
58.0 lb-ft)
: 50 N⋅m (5.0 kgf-m,
36.5 lb-ft)
: 23 N⋅m (2.3 kgf-m,
17.0 lb-ft)
: 55 N⋅m (5.5 kgf-m,
40.0 lb-ft)
2
I5JB0A510068-01