Suzuki Grand Vitara 2011 Manual page 1227

Precautions for Disassembly and Reassembly
As the automatic transmission consists of high precision
components, the following cautions should be strictly
observed when handling its parts in disassembly and
reassembly.
• Disassembling valve body assembly is prohibited in
principle. However, a few parts can be disassembled.
When disassembling valve body component parts,
confirm whether these parts are allowed to
disassemble or not referring to "Valve Body Assembly
Components".
• Make sure to wash dirt off from the transmission so
that no such dirt will enter the transmission during
dismounting and remounting.
• Select a clean place free from dust and dirt for
overhauling.
• Place a rubber mat on the work bench to protect parts
from damage.
Part Inspection and Correction Table
Part
Casted part, machined part Small flaw, burr
Bearing
Bushing, thrust washer
Oil seal, gasket
Gear
Splined part
Snap ring
Thread
Spring
Clutch disc, brake disc
Clutch plate, brake plate
Sealing surface (where lip
contacts)
S6JB0A5100003
Inspect for
Deep or grooved flaw
Clogged fluid passage
Flaw on installing surface, residual gasket
Crack
Unsmooth rotation
Streak, pitting, flaw, crack
Flaw, burr, wear, burning
Flawed or hardened seal ring
Worn seal ring on its periphery or side
Piston seal ring, oil seal, gasket, etc.
Flaw, burr
Worn gear tooth
Burr, flaw, torsion
Wear, flaw, distortion
No interference
Burr
Damage
Settling, sign of burning
Wear, burning, distortion, damaged claw
Wear, burning, distortion, damaged claw
Flaw, rough surface, stepped wear, foreign
material
Automatic Transmission/Transaxle:
• Work gloves or shop cloth should not be used. (Use
nylon cloth or paper towel.)
• When separating the case joint, do not pry with a
screwdriver or such but tap with a plastic hammer
lightly.
• Wash the disassembled parts in ATF (Automatic
Transmission Fluid) or kerosene (using care not to
allow ATF or kerosene to get on your face, etc.) and
confirm that each fluid passage is not clogged by
blowing air into it. But use ATF to wash the disc, resin
washers and rubber parts.
• Replace each gasket, oil seal and O-ring with a new
one.
• Apply ATF to sliding or rotating parts before
reassembly.
• A new disc should be soaked in ATF at least 2 hours
before use.
Remove with oil stone.
Replace part.
Clean with air or wire.
Remove with oil stone or replace part.
Replace part.
Replace.
Replace.
Replace.
Replace.
Replace.
Replace.
Replace.
Replace.
Correct with oil stone or replace.
Replace.
Replace.
Replace.
Replace.
Replace.
Replace.
Replace.
Replace.
5A-2
Correction