Page 1 Installation and Maintenance Manual Oxeo Inert Gas Extinguishing System...
Page 2 This document is a translation of the original German document with modifications specific to the usage in North and South America. The Viking Corporation 210 N. Industrial Park Dr. Hastings, MI 49058 Phone: 269-945-9501 Fax: 269-818-1680 www.vikinggroupinc.com...
Page 3: Table Of Contents
4.4 Manifold 200 bar and 300 bar, DN50........4.5 Check valve KRV-2 ..............4.6 Extinguishing cylinder with quick release valve QRV ..4.7 Hose for extinguishing agent ..........Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 4 5.15 Mounting the VN Nozzle............5.16 Mounting the pilot line made of precision steel pipe 5.17 Mounting makrofon MX-1............ 6 Electrical Connections and Terminal Assignments Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 5 9.2 Safety valve ................... 9.3 Pneumatic control device............9.4 Pneumatic time delay unit ............9.5 Limit switch, pneumatically operated......... 9.6 Makrofon..................10 Disassembly and Disposal..........10.1 Disassembly................Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 6 13 Appendix B - Replacement components....14 Appendix C - Approval Checklists ......15 Safety Data Sheet - IG-01 (Argon)....... 16 Safety Data Sheet - IG-100 (Nitrogen) ....... Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 7: General
For this, observe the design manual and the operating manual. This manual can be obtained through authorized deal- ers. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 8 Operating manual “Oxeo inert gas extinguishing system with pressure reducer, Oxeo PR LCP” (form no. F_101821). Design manual “Oxeo inert gas extinguishing system with pressure reducer, Oxeo PR LCP” (form no. F_102021). Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 9: About This Document
Copyright violators shall also receive a written warning and be liable to pay costs. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 10 Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 11: Safety
The signal word describes a danger with a low risk level. If the danger is not avoided, it may result in minor or moderate injury. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 12: Warnings Within Instructions
The Oxeo inert gas extinguishing system is intended only for extinguishing fires burning in enclosed rooms using the following inert extinguishing gases: • IG-100 (nitrogen) • IG-01 (argon) Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 13 Chemicals that release oxygen. • Mixtures containing oxidizing substances (e.g. sodium chlorate, sodium nitrate, explosives, gunpowder). • Chemicals capable of thermally decomposing autonomously (e.g. certain organic peroxides). Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 14: Safe Operation
Any changes, extensions or modifications not approved by the manufacturer are the sole responsibility and liability of the person making the modification and exclude any responsibility of the manufacturer. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 15: General Dangers
2.5.1 General dangers associated with fire extinguishing systems Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 16 Adverse Effect Level) and ensure that the limit values are not exceeded. • Avoid inhaling vapors, aerosols, and atomized spray. • Comply with the safety data sheet for the extinguishing agent. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 17 • Make persons familiar with the procedures required in the event of an alarm, a fire, or the activation of the fire suppression system. • If in doubt, deny persons direct access to the protected enclosure. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 18 • Refrain from smoking inside the protected enclosure. • Before performing any work generating heat and smoke, observe the following: 1. Isolate the system. e fire alarm system. Switch off th Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 19 -58 °F (-50 °C). • Do not attach/store components that are sensitive to cold in the immediate vicinity of the dis- charge nozzles. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 20: Qualification Of Personnel
The various tasks described in this document require that the persons responsible for them have different qualifications. These qualifications are specified in the following section: Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 21 These persons have been authorized by the person responsible for the safety of the system to carry out the necessary activities and are capable of recognizing and avoiding possible risks. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 22: Personal Protective Equipment
2.7.4 Safety footwear Safety footwear protects the feet from crushing injuries, falling parts, and slipping on slippery surfaces. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 23: Obligations Of The Authorized Distributor
Ensure that the personnel carrying out the work have the necessary qualifications for comple- tion of the work. • Ensure that all employees working with the system have read and understood this document. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 24: Safety And Protective Devices
• Never render safety devices inoperable or bypass safety devices. • Ensure that all system safety devices are always accessible. The system has various safety devices that are described below. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 25 In the event of impermissibly high pressure the manifold safety valve ensures pressure compensa- tion. The blow-off lines connected to the manifold safety valve safely dissipate the medium. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 26: Signage
This will lead to risk of injury. • Keep all safety, warning and operating instructions easily legible at all times. • Immediately replace damaged signs or stickers. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 27 Inhaling high concentrations of these gases is hazardous to a person's health. Protect the containers from tipping over and falling down as well as from heating, impact, and shock. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 28 3. Pilot gas: Nitrogen 4. Filling pressure at 59 °F (15 °C) [bar] 5. Filling quantity [kg] 6. Part number of the pilot cylinder Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 29 For FM/UL, each extinguishing agent container has an additional label with more specific informa- tion. It includes the following information. FIGURE 2-3: FM/UL nameplate 1. Type of extinguishing agent Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 30: Environmental Protection
When the system alarm devices have been activated (main alarm), a pre-warning time (usually 30 - 45seconds) starts to run down. After this pre-warning time elapses, the system actuates. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 31 After the system is triggered Certain rules of behavior apply for how to act after the system has been activated - these are explained in a separate section. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 32 Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 33: Transport, Packaging And Storage
• When transporting with a crane, attach the crane hook in such a manner that it is above the center of gravity of the package. • Carefully lift the package and see whether it tips. If necessary, change the attachment. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 34: Transport Inspection
Report every complaint as soon as it is detected. Claims for damage compensation can only be asserted within the applicable period specified for the reporting of com- plaints. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 35: Transport
• Transport extinguishing agent containers in such a way that they cannot tip. • Fasten extinguishing agent containers to a wall or other part of the building with a clamp immedi- ately after transport. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 36 2. Make sure that the locking nut on the valve output and the blanking plugs on the control output are attached. FIGURE 3-2: Valve protection cap (example diagram) 3. Screw on the valve protection cap to the extinguishing agent container. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 37 With a residual pressure of up to max. 29 psi (2 bar), the extinguishing agent container is not subject to dangerous goods regulations. at 68 °F (20 °C) Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 38 The forklift must be configured appropriately for the weight of the transport cases. • The transport package must be securely fastened on the palette. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 39: Packaging
The packaging should protect the individual components from transport damage and other dam- age until the components are mounted. Consequently do not destroy the packaging and only remove it just before the components are mounted. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 40: Storage
If necessary, contact an authorized distributor or service personnel autho- rized by the authorized distributor and have damaged or corroded extinguishing agent containers replaced. Contact via the manufacturer if possible. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 41 Avoid mechanical vibration. It may be that storage instructions are affixed to the packages that extend beyond the requirements cited here. Follow these additional instructions accordingly. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 42 Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 43: Design And Function
The extinguishing agent then flows through the pressure reducer and reaches the discharge nozzles through the downstream pipe- Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 44 Optionally, a mechanical manual release device for manually activating the system can be fitted on the electric release device. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 45 In contrast to single container systems, the extinguishing agent initially flows from the hose through check valves into a manifold if a multi container system is actuated. From there, the extin- Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 46: Oxeo Unistrut Racking Arrangements
A checking of the materials for matching with local guidelines for pressurized pipelines and their corresponding selection is the responsibility of the Authorized Distributor. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 47: Manifold 200 Bar And 300 Bar, Dn50
A check valve is installed in each inlet to allow the extinguishing agent to flow in the correct flow direction and to prevent it from flowing in the opposite direction. The manifolds are pressure tested at the factory. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 48: Check Valve Krv-2
The extinguishing agent containers are designed, produced and marked in accordance with American standards (e.g. DOT) or other country-specific pressure equipment guidelines. An appropriate nameplate is attached to each extinguishing agent container. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 49 The valve is fitted with an integrated pneumatic release device as standard. In addition, an electri- cal release device and/or manual release device can be fitted on their designated thread. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 50 The manual release takes place by pressing the manual lever until it stops whereby the release pin is pressed downwards and thus the quick release valve QRV is activated. The split Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 51 Only the following release devices may be assembled: • Release device, manual, QRV (part no. 914028) • Release device, electrical, QRV (part no. 914027D) Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 52 There, the absence or incorrect assembly of the electrical release device is displayed as a fault. The monitoring is mounted on the QRV valve with a clamp. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 53 6527 psi (450 bar) 3916 psi (270 bar)- NO under pressure 921617 4351 psi (300 bar) 6527 psi (450 bar) 3916 psi (270 bar)- NC under pressure Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 54: Hose For Extinguishing Agent
(375 mm) Agent hose, 23.6 W21.8 x 1/14 G3/4 934922D* 600 mm long DIN 477 ISO 228 (600 mm) *Parts are special order only Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 55: Pilot Hoses For Activation Of "Slave" Cylinder
39” Flexible Oxeo pilot hose, kit See tech data 25133 59” Flexible Oxeo pilot hose, kit See tech data 25134 4.9 Monitored blocking FIGURE 4-14: Monitored blocking device Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 56: Pressure Reducer
DesignManager Oxeo. It is installed between the high pressure pipe system (3408 psi and 5294 psi or 235 bar and 365 bar) and the nozzle pipe system, whereby any combination (if available) of the inlet and outlet connection threads are possible.
Page 57 FIGURE 4-15: Pressure reducer 1. Inlet side 2. Outlet side FIGURE 4-16: Pressure reducer with sieve Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 58: Manifold Safety Valve
NOTE: Only base part numbers shown. For the complete ordering number, refer to the Technical Data Sheet. 4.11 Manifold safety valve FIGURE 4-17: Safety valve (example) 1. Safety valve 2. Valve outlet Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 59: Occupiable Space Protection Kit
The occupiable space protection kit is comprised of components that give personnel within the extinguishing zone both warning and an egress time to vacate the area. The occupiable space pro- tection kit is comprised of the following. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 60 The control gas then flows through the pressure reducer into the con- nected pneumatic pilot line to the pneumatic system parts of the fire extinguishing system. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 61 The pilot cylinders are designed, manufactured, and labeled in accordance with European guide- lines (EU/UN) or in accordance with the country-specific pressure equipment guidelines. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 62 The contact pressure gauge monitors any pressure drop in the pilot cylinder. The contact pressure gauge is screwed into the connection thread M12 x 1 on the quick release valve QRV. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 63 FIGURE 4-22: Adapter and pressure reducer 1. Adapter connection DN8 2. Pressure reducer The “adapted connection DN8” adapts the valve thread to the 200/10 bar N pressure reducer. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 64 B - Operating connection “pneumatic pilot line”, outgoing to the extinguishing agent con- tainer battery/extinguishing agent container group (connection “B” is marked on the time delay unit and in the circuit symbol with [2]). Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 65 During the delay time, flooding of the extinguishing zone can be prevented only by an optional stop valve downstream of the pneumatic time delay unit. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 66 100dB(A) to 125dB(A) is reached depending on the pressure. The makrofon can optionally be fitted with a silencer. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 67: Shuttle Non-Return Valve
By pressure at input “A”, input “B” is closed, and there is a passage from input “A” to the output. By pressure at input “B”, input “A” is closed, and there is a passage from input “B” to the output. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 68: Pilot Pressure Relief Assemblies
If other, unlisted components are used, this may result in failure due to over strain. This can cause fragments to fly around uncontrollably and cause life-threatening injuries. • Only use the 300 bar version (4351psi) of the complete set. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 69 The pilot pressure relief device enables the discharge of small leaks in pneumatic pilot lines using a relief bore. The pilot pressure relief device closes automatically at high pressures. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 70: Blocking Device, Pilot Line
They are defined for the various standards, such as those of DIN, EN and ANSI (American National Standards Institute), in their respective applica- ble provisions. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 71: Limit Switch, Pneumatically Operated
For instance, they can also be used to alert the fire department. An additional push button allows you to trigger the electrical signal for test purposes. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 72: Vn Nozzle
Two versions of the nozzle VN are available: • 360° for assembly in the middle of the room • 180° for assembly near walls Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 73: Dcm Nozzle
The pilot lines made of precision steel pipe are connected to the components using solderless pipe unions with a cut ring in accordance with DINENISO8434-1 and DIN2353, standard steel ver- sion in accordance with DIN3859-1. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 74 Cut ring form A or B in accordance with DIN3861 or in accordance with DINENISO8434-1 • Steel pipes in accordance with DIN2394 (DINEN10305), test certificate in accordance with EN10204-3.1 Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 75: Assembly And Installation
• Keep the pneumatic connection of the pilot and testing supply separate from the pilot line net- work until the commissioning and function test. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 76 • Before assembly, check all pneumatic pilot lines and pipelines for contamination (e.g.particles or grease) and clean if necessary. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 77: Requirements Imposed On The Pipeline System
• Do not retroactively change the pipeline routing or cross sections. • Always execute a new calculation if there are planned changes. • Comply with all the requirements imposed on pipelines cited below. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 78 Do not suspend objects from pipelines. Structural changes of the protected enclosure require a new design of the entire sys- tem including the pipeline system. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 79 1. Pressure test the pipelines. 2. Empty pipelines. 3. Clean the pipelines. 4. Let the pipelines dry Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 80: Manifold Assembly
3. Manifold 1. Install the racking assembly brackets and cut an appropriate length of rubber (see “Appendix I - Racking Assembly” on page 191.) Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 81: Extinguishing Cylinder With Quick Release Valve Qrv
• In the meantime, or as soon as possible, secure the valve outlet with a locking nut and the valve with a protective valve cap. • Wear safety gloves, safety footwear, protective goggles and hearing protection. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 82 FIGURE 5-2: Assembling extinguishing agent containers 1. Extinguishing agent container 2. Contact pressure gauge 3. Pilot pressure relief 4. Mounting bracket BAS M300/M400 Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 83 CAUTION Property damage due to excessive stress on the hose Do not subject the hose to torsion. Do not go below the minimum bending radius. Do not exceed the maximum bending angle. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 84 The quick release valve has a non-return valve on the pressure gauge con- nection so that the pressure gauge/contact pressure gauge can also be assembled if the extinguishing agent container is pressurized. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 85 2. Manually screw in the contact pressure gauge into the pressure gauge connection until it can no longer be turned easily. FIGURE 5-6: Screwing in the contact pressure gauge 1. Size 14 flat 2. Proper positioning of flat Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 86 14 flat with a suitable tool until it stops. To align, the contact pressure gauge can be turned back by a maximum of 3/4 rota- tion. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 87 Connecting the master extinguishing agent container to the slave extinguishing agent container 1. Unscrew the seal plug from the sequence valve connection of the quick release valve. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 88 6. Connect the master extinguishing agent container and the first slave extinguishing agent container using the flexible pilot hose. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 89 8. Connect all slave extinguishing agent containers to each other as per the previous step. Connecting the last slave extinguishing agent container Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 90 For assembly, only use the intended wrench flat and a suitable tool, e.g.a torque wrench. 1. Pay attention to the instructions on the release device. 2. Check that the connection thread is undamaged and free of contamination. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 91 5. Plastic protective cap 3. Remove the plastic protective cap from the quick release valve QRV. 4. Remove the plastic protective caps from the release device. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 92 2. Release pin indicator 3. Release pin in the “activated” position 5. Tension the activated release device as required. Observe the documentation of the release device. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 93 7. It is also possible to screw the manual release device QRV (part no. 914028) to the release device from above. Observe the documentation of the release device. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 94 1. Attach the limit switch to the holder QRV with two M4 x 30 cylinder bolts and two washers. Do not screw the limit switch tightly. Slight mobility simplifies the further assembly steps. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 95 5. Tighten the electrical release device using a suitable tool and a torque of 25 ± 4 Nm (18.44 ± 2.95 ft-lb). Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 96: Installing The Safety Valve
The safety valve is usually installed in the control room for extinguishing agent. If this is not the case, the safety valve must be secured against unauthorized use by suitable measures (e.g. kept in a separate room). Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 97 Observe the tightening torque of 90 Nm (66 ft-lb). During assembly, use only the intended flats. Ensure that the seal ring sits concentrically to the screw-in connector. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 98: Mounting The Pilot Control Cylinder
5.6 Mounting the pilot control cylinder For information regarding the installation of the pilot cylinder into the racking system, see “Appendix A - Racking Assembly” on page 183. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 99 6. Manually screw the contact pressure gauge into the pressure gauge connection M12 x 1 of the quick release valve until it can no longer be turned easily. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 100 14 flat with a suitable tool until it stops. To align, the contact pressure gauge can be turned back by a maximum of 3/4 rota- tion. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 101 Assembling the pre-assembled “pressure reducer” assembly and electrical release device on the quick release valve FIGURE 5-20: Assembling the “adapter connection” on the quick release valve Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 102 11. Remove plastic protective caps from the quick release valve and from the electrical release device. 12. Disconnect the connector plug from the electrical release device and connect to electric- ity. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 103 The activated position can be identified if the release pin protrudes from the enclo- sure of the electrical release device. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 104: Assembling The Shuttle Non-Return Valve
Shuttle non-return valve must be installed wherever control gas may only flow in one direc- tion, and a pneumatic component is activated through two pressure sources. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 105 FIGURE 5-24: Permitted and non-permitted installation positions of the shuttle non-return valve WARNING Danger of malfunction and resulting injuries Align the shuttle non-return valve observing the permitted installation positions (the inputs must lie horizontally). Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 106 When tightening the union nut, counteract with an open-end wrench on the hexago- nal flat of the shuttle non-return valve. DO NOT place the open-end wrench on the enclosure of the shuttle non-return valve. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 107: Mounting Flexible Pilot Hose
• Before assembly, check all pilot hoses lines for contamination (e.g.particles) and clean if necessary. FIGURE 5-27: Mounting flexible pilot hose 1. Union nuts Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 108: Assembling The Pilot Pressure Relief Device
5.9 Assembling the pilot pressure relief device Personnel: • Authorized Distributor Protective equipment: • Safety goggles • Safety gloves • Safety footwear Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 109 1. Connect the pilot pressure relief to the union. WARNING Risk of injury due to incorrect installation Make sure that the safety device is positioned vertically pointing upward. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 110: Mounting The Blocking Device
• Safety gloves • Safety footwear 5.10.1Mounting holder FIGURE 5-29: Mounting blocking device holder 1. Cylinder screws 2. Hexagon nuts 3. Blocking device holder Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 111 3. Bolt the pilot line with the cap nut to the two connections of the blocking device. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 112 1. Connect the cable to the intended screw terminals and according to the wiring diagram. 2. Close the selector valve and check the signaling from the limit switch to the fire alarm con- trol panel. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 113: Mounting The Pressure Reducer
• Heed the flow direction of the pressure reducer marked by a directional arrow. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 114: Mounting The Pneumatic Time Delay
3. Mount the pressure reducer as connection of the high-pressure line with the nozzle pipe system. 5.12 Mounting the pneumatic time delay Personnel: • Authorized Distributor Protective equipment: • Safety goggles • Safety gloves • Safety footwear Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 115 1. Check whether the working pressure specified on the enclosure corresponds to the actual operating conditions. FIGURE 5-34: Checking the adjusting spindle and sealing wax Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 116 • the setting range of the delay time is visible • the pneumatic pilot lines do not cross. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 117: Assembling The Downstream Pipework
They are defined for the various standards, such as those of DIN, EN and ANSI (American National Standards Institute), in their respective applicable provi- sions. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 118 Check the validity and suitability for the thread size using the product sheet M1-01-04_Part1. National requirements for sealant may differ from those mentioned above; in this case, the national requirements take priority. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 119: Assembling The Pneumatically Operated Limit Switch
3. Fasten the support to a load-bearing part of the building using the two fastening bores and the screws supplied. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 120 135.) 8. Press the button on the limit switch and check the functionality of the fire detection and suppression control panel. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 121: Mounting The Vn Nozzle
• The plastic insert serves as a placeholder for the appropriate orifice and indi- cates that the nozzle body has not yet been completed. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 122 The nozzle must be installed in the calculation area and should never be directly over sensitive equipment or devices. Modifications to the DCM noz- zles are not allowed. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 123: Mounting The Pilot Line Made Of Precision Steel Pipe
6. Baghouse side wall 5.16 Mounting the pilot line made of precision steel pipe NOTE: Viking does not sell a steel pipe pilot line. See information regarding flexible Oxeo pilot hoses. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 124 The precision steel pipe is hereinafter referred to as “pipe.” FIGURE 5-42: Minimum pipe lengths WARNING Danger of a malfunction from improperly installed pilot lines Observe the minimum pipe lengths: Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 125 1. Clamp the pipe in a sawing device so the pipe is not deformed. 2. Cut the pipe to length with a hacksaw. Do not use any pipe cutter or angle grinder. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 126 NOTICE Reduced service life and leaks from sharp-edged pipe ends Deburr the inner and outer pipe ends with a manual deburrer. 3. Clean pipes properly with compressed air. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 127 FIGURE 5-47: Sliding the union nut and cut ring on the end of the pipe 1. Cut ring 2. Union nut Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 128 7. Screw on the union nut and cut ring by hand until contact with the union body is felt. WARNING Danger of a leaky connection from ineffective cut ring Press the pipe into the union body all the way to the stop. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 129 A deviant tightening distance reduces the compressive strength and the service life of the pipe union. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 130 For comparison, Figure 5-53 on page 124 shows the cut ring before assembly without a band of cut material. FIGURE 5-53: Cut ring prior to assembly without a band of cut material Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 131: Mounting Makrofon
Changes to the makrofon may cause a malfunction in the event of an alarm sounding. This can cause severe injuries. • Do not remove or loosen the cylinder screw. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 132 FIGURE 5-55: Assembling the makrofon 1. Silencer 2. Makrofon 3. Large mounting bracket 4. Spring washers and nuts 5. Pneumatic connection 6. Adjustable bracket alignment 7. Counter nuts Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 133 5. Check that the pneumatic pilot line has free passage and that it is free of contamination. If nec- essary, blow out the pilot line. 6. Connect the pneumatic pilot line to the makrofon connection. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 134 Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 135: Electrical Connections And Terminal Assignments
Electrical Connections and Terminal Assignments Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 136: Electrical Release Device, Qrv
• Keep moisture away from live parts. Moisture may cause a short circuit. 6.1 Electrical release device, QRV FIGURE 6-1: Electrical connection of the limit switch 1. Control panel 2. Connection box 3. End-of-line resistor Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 137: Monitor For The Electrical Release Device
NFPA” on page 139. • Contact material: Silver Contact type: • 1 Normally open contact (NO) • 1 Normally closed contact (NC) Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 138: Contact Pressure Gauge
Degree of protection IP65 The deployment temperature range for complying with the switch tolerances is +41 °F...+77 °F (+5 °C...+25 °C). • Contact material: Gold-plated Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 139 Connection via fixed mounted, 2-pole cable: • Cable cross diameter: 0.14 mm (AWG26) • Length: 1 m (3.3ft) • Cable colors: - red (UB+) - black Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 140: Blocking Device
Limit switches are not included in the scope of delivery and must be ordered sepa- rately. FIGURE 6-4: Terminal assignment Contact type: • 1 normally open • 1 normally closed Connection: • Terminals direct Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 141: Pneumatically Actuated Limit Switch
FMZ 4100 Z group 2.7V ZE = ZPD 4.3 FMZ 4100 suppr. ZE = ZPD 4.3 Z group 3.3V FMZ 5000 RE = 1K8 Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 142 FIGURE 6-6: Connection space FIGURE 6-7: Circuit diagram 1. Voltage supply for light barrier 2. DIP switch 3. Dark switching 4. Monitoring of supply voltage Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 143: Limit Switch Reed Contact (Loss Monitoring)
EoL** 1.8kΩ ZPD 4.3 ZPD 4.3 ** EoL (End of Line): end of line always between +UL and -UL Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 144 FIGURE 6-8: Wiring diagram 1. Short-circuit plug 2. Automatic 9V line 3. Z line Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 145: Limit Switch Connections To Monitored Circuits Per Nfpa
For monitored electrical circuits as per NFPA, the wiring between the limit switch and the connec- tion socket must be protected by a flexible metal cable conduit. The flexible metal cable conduit must be fastened with suitable fittings. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 146 4. Limit switches (shown here: the actuated limit switch with a mounted electrical release device) 4.1 - Normally open (NO) If no electrical release device is mounted, the contacts are open. 4.2 - Normally closed (NC); unused Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 147 5. Limit switches (shown here: the actuated limit switch with a mounted electrical release device) 5.1 - Normally open (NO) If no electrical release device is mounted, the contacts are open. 5.2 - Normally closed (NC); unused Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 148 Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 149: Commissioning
• For the commissioning (initial or subsequent commissioning, as well as after activation), the fol- lowing sequence of commissioning must absolutely be adhered to. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 150: Preparations
• Carry out all functional tests during commissioning, servicing and repair work so that the system is not activated. • Before starting work, always carry out the following tasks. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 151: Testing The Function Of Qrv Actuation
2. Release pin 7.3 Checking the functioning of the pneumatic time delay Personnel: • Authorized Distributor Protective equipment: • Safety goggles • Safety gloves Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 152 2. Test pressure gauge A. Pressurized connection 1. Connect the “test device for pneumatic actuation” directly to the pressurized connection [1] on the time delay unit. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 153 ± 10% when a pressure of 10 bar (145 psi) is applied [according to EN12094-2 and VdS] • +20/-0% [according to NFPA2001 and UL/FM] 6. Secure the adjusting spindle using sealing wax. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 154: Checking The Functioning Of The Makrofon
4. Check if the selector valves are closed. 5. Check if the extinguishing agent containers are operational: • The release devices are pneumatically connected. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 155 8. Check if the electric control device/fire detection and suppression control panel is in functional condition and that no shut-offs are active. 9. Remove information signs. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 156 Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 157: Inspection And Servicing
• Keep fully functional substitute fire extinguishing agent (e.g. fire extinguisher) at hand. • Do not decommission the system any longer than necessary. • Recommission the system immediately after carrying out the servicing work. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 158 Shorter service intervals, which can be prescribed for fire alarms, for example, do not apply to this fire extinguishing system. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 159 Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 160 FIGURE 8-1: Example of an overview of a fire extinguishing system Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 161 Downstream pipework Pneumatic alarm device (makrofon) Limit switch, pneumatically operated Safety valve Selector valve Pilot cylinders (main and reserve) Pneumatic pilot line (precision steel pipe) Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 162: Inspection And Maintenance Schedule
Person in charge of the system Operating manual Every 6 months Inspecting the extinguishing agent containers Qualified specialist personnel • Amount filled • Fill pressure Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 163 Checking pneumatic release devices Authorized Distributor • Activation by the pilot cylinder • Activation by the pneumatic release device Checking manual release devices Authorized Distributor Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 164 - Function - The flow through the butterfly valves • Alarm devices • etc. Every 5 years Replace hoses Authorized Distributor Documentation of the hoses Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 165: Service Report
Inform the operator that the automatic relaying of alarms must be deactivated for the time of the servicing. • Obtain information on incidents (fires, malfunctions, conversions, spatial changes and changes in use, etc.). Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 166: Preparation Activities
Cleaning agents that attack plastics, rubber, or metals must not be used under any cir- cumstances. 3. Replace damaged, corroded, cracked or leaky components immediately. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 167 “Table: Temperature-pressure table IG-100, 4351 psi (300 bar)” on page 162 (additional tables are available from the manufacturer). 13. Check the protective coating of the system parts and, if necessary, re-coat. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 168: Refilling
4743 *Values rounded to whole numbers 8.6 Refilling Personnel: • Authorized Distributor Protective equipment: • Industrial hard hat • Safety goggles • Safety gloves Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 169 Filling and storage areas must be sufficiently ventilated to ensure that the maximum permissible extinguishing agent concentration (NOAEL) is not exceeded when the extinguishing agent is unintentionally released. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 170 A suitable pressure control must be used if the pressure source is a highly pressurized tank. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 171: Malfunctions
The electric control device is referred to as “EST” in the following tables. The fire detection and suppression control panel is referred to as “FACP” in the follow- ing tables. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 172: Extinguishing Cylinder With Quick Release Valve Qrv
Remedy Personnel The lead seal or External influence, e.g. Replace the safety valve Authorized sealing wire is during the assembly or Distributor damaged servicing Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 173: Pneumatic Control Device
The line fault “loss The line connection is Detect the faulty connection Qualified indication” is shown faulty (short circuit or wire electrician Perform repairs break) Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 174: Pneumatic Time Delay Unit
Incorrect test gas and/or Use nitrogen (N2) test gas at Authorized incorrect test pressure set a test pressure of 109 psi Distributor (7.5 bar) Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 175: Limit Switch, Pneumatically Operated
Clean the pilot line Authorized Distributor The pneumatic pilot line is Inspect the pilot cylinder, Authorized depressurized pressure reducer, etc. and Distributor repair if necessary Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 176 Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 177: Disassembly And Disposal
If the system has been taken out of service there is no fire safety. Fires breaking out can result in severe or fatal injuries, as well as significant material damage. • Keep functional reserve extinguishing equipment on hand (e.g. fire extinguishers). Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 178: Disassembly
• Alternatively, empty them into the pipe network of the system. For this, create and heed a prop- erty-related safety plan. 10.1 Disassembly Personnel: • Authorized Distributor Protective equipment: • Industrial hard hat Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 179 • In the meantime, or as soon as possible, secure the valve outlet with a locking nut and the valve with a protective valve cap. • Wear safety gloves, safety footwear, protective goggles and hearing protection. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 180 1. Remove the monitoring of the electrical release device. 2. Remove the electrical release device QRV from the valve of the “master” extinguishing agent container. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 181 FIGURE 10-2: Assembling the plastic protective cap 1. Plastic protective caps 3. Place plastic protective caps onto the valve and onto the electrical release device QRV. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 182 The pressure relief can, due to the system, result in a brief, hazard-free ‘pop’ noise. 8. Secure all contact pressure gauge connections with plugs at the valves. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 183 FIGURE 10-4: Removing the hoses 1. Hose 9. Unscrew the hoses from the valves. Store the seals in a safe place. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 184 10. Immediately screw union nuts onto all valve outputs with a torque of 35 Nm (26 ft-lb). FIGURE 10-6: Valve protection cap (example) 11. Screw valve protection caps onto the extinguishing agent containers. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 185 14. If required, assemble filled extinguishing agent containers; see “Assembling extinguishing agent containers” on page 75. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 186: Disposal
At the end of the equipment’s service life, dispose of it in accordance with legal regulations or through the national recycling system. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 187: Technical Data
(according to UL -Listing requirements) If locally applicable guidelines and standards define further restrictions, they take priority. The system must not be exposed to outdoor weather conditions. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 188: Emissions
The specified value is based on measurements in a laboratory with CO and IG- 100. The actual value may differ due to local acoustic influencing factors. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 189: Appendix A - Racking Assembly
There are slight differences in the assembly measurements between the single, double, and triple row arrangements and the tolerance stack-ups can cause problems if the instructions are not fol- lowed carefully. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 190: Racking System Configurations And Ordering Information184
A1, A2, and A3 below then order the appropriate web assembly from Table B. For additional or replacement parts, refer to Table B. WALL MOUNT SINGLE SIDED FLOOR MOUNT BACK TO BACK FLOOR MOUNT FIGURE 12-1: Typical Rack Configurations Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 191 Part number Cylinder rows Width (cylinders) (on each side) 24291 24292 24293 24294 24295 24296 24273 24274 24275 24276 24277 24278 24284 24285 24286 Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 192 Part number Cylinder rows Width (cylinders) 24266 24267 24268 24269 24270 24271 24252 24253 24254 24255 24256 24257 24259 24260 24261 24262 24263 24264 Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 193: Spare Parts And Component Technical Data
P/M nickel steel FN-0205- 24132 Retaining nut 1 5/8” 80HT per ASTM B783 24133 Break-off head bolt 1/2” x 13 Steel Gr. 2 per SAE J429 Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 194 24141 Brace 1 5/8” x 24” 24158 End cap 1 5/8” x 1 5/8” Vinyl 24157 End cap (double) 1 5/8” x 3 1/4” Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 195 Concrete anchor 24250 1/2” x 8 1/2” (inc. nut and washer) Tank bracket, E- Steel gr. 50 per ASTM 24196W/B coated A1018, coated with Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 196 24199 assembly open Cylinder brace 3 row x 3 cylinder 24198 assembly closed 23376 Serrated flange nut See below FIGURE 12-2: Cylinder web assemblies Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 197: Assembling The Rack
If the bracing webs are not installed properly, the tolerance stack-up will affect the installation further down the line and will need to be cor- rected. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 198 (E), as shown. Do not tighten the break-off bolts yet. NOTE: Wall mount versions do not require base supports. Back-to-back floor mount Wall mount 1-sided floor mount FIGURE 12-3: Assembling the upright supports Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 199 NOTE Floor mount versions use the 1/2” X 5 1/2” concrete anchor. Wall mount Floor mount FIGURE 12-4: Mounting the upright supports Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 200 5. For floor mount versions, loosely install floor brace using the retaining nut (D), wolf washer (B), and break-off bolt (E) attached to the post, and concrete anchor (N) in the floor. FIGURE 12-6: Mounting the floor braces Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 201 7. Install the horizontal cross piece into the Z-brackets as shown. 8. Verify the horizontal cross-piece and vertical posts are level. FIGURE 12-8: Leveling the horizontal support Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 202 (B), inserts (D), and break off bolts (E). 4. Lift and Install the horizontal support assembly to the upright posts. FIGURE 12-9: Assembling the upper support structure Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 203 7. Install all threaded rod assemblies for the entire racking system before continuing. THREADED ROD THREADED ROD FIGURE 12-10: Installing the cylinder bracket rods Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 204 NOTE For larger systems with multiple rows of tanks, consider placing the cylinders into the racking assembly at this point to ensure web assemblies will be oriented correctly. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 205 SINGLE SIDED FLOOR MOUNT BACK TO BACK FLOOR MOUNT FIGURE 12-13: Fully assembled racking unit Refer to Chapter 5 for instructions regarding manifolds and cylinder connections. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 206 Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 207: Appendix B - Replacement Components
Monitor switch, OXEO, Actuator, NPT 930865D Warning sign, outside, nitrogen, English 24587 Warning sign, inside, nitrogen, English 24588 Warning sign, outside, argon, English 24589 Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 208 Pilot hose, high pressure, USA specific, 20” length, kit 25132 Pilot hose, high pressure, USA specific, 39” length, kit 25133 Pilot hose, high pressure, USA specific, 59” length, kit 25134 Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 209 1/2” NPT VN Nozzles - 180° Style (0.189”) 934164D-0189 1/2” NPT VN Nozzles - 180° Style (0.197”) 934164D-0197 *Base part number given, see tech data for complete part number Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 210 1/2” NPT VN Nozzles - 360° Style (0.173”) 918745D-0173 1/2” NPT VN Nozzles - 360° Style (0.181”) 918745D-0181 1/2” NPT VN Nozzles - 360° Style (0.189”) 918745D-0189 Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 211 3/4” NPT VN Nozzles - 180° Style (0.551”) 934165D-0551 3/4” NPT VN Nozzles - 180° Style (0.571”) 934165D-0571 3/4” NPT VN Nozzles - 180° Style (0.591”) 934165D-0591 Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 212 1” NPT VN Nozzles - 180° Style (0.827”) 934166D-0827 1” NPT VN Nozzles - 360° Style (0.591”) 918747D-0591 1” NPT VN Nozzles - 360° Style (0.610”) 918747D-0610 Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 213 1-1/4” NPT VN Nozzles - 360° Style (1.063”) 918748D-1063 1-1/2” NPT VN Nozzles - 180° Style (0.945”) 934168D-0945 1-1/2” NPT VN Nozzles - 180° Style (0.984”) 934168D-0984 Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 214 Plug, gauge port, M12 x 1, QRV-TD 914008 Manifold assembly, OXEO 2”-2 out, schedule 160 25528 Manifold assembly, OXEO, 2”-3 out, schedule 160 25054 Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 215 1/2” DCM Nozzle (0.378”) 23379-0378 1/2” DCM Nozzle (0.394”) 23379-0394 1/2” DCM Nozzle (0.413”) 23379-0413 1/2” DCM Nozzle (0.433”) 23379-0433 1/2” DCM Nozzle (0.453”) 23379-0453 Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 216 Post base 15/8” x 31/4” 24131 Retaining nut 15/8” 24132 Break-off head bolt 1/2” x 13 24133 Z fitting 15/8” 24140 Brace 15/8” x 18” 24142 Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 217 Cylinder brace web assy. 2 row x 2 cylinder closed 24204 Cylinder brace web assy. 2 row x 3 cylinder open 24203 Cylinder brace web assy. 2 row x 3 cylinder closed 24202 Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 218 Cylinder brace web assy. 3 row x 2 cylinder closed 24200 Cylinder brace web assy. 3 row x 3 cylinder open 24199 Cylinder brace web assy. 3 row x 3 cylinder closed 24198 Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 219: Appendix C - Approval Checklists
• Structural requirements that have an influence on the functionality and effectiveness of fire extinguishing systems. • Organizational requirements for commencing operation of the fire extinguishing system. • Prerequisites for successful expert approval. Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 220 Inst. and Maint. Manual | Oxeo PR LCP | F_101921 Rev 02 | 10-2022 | en...
Page 221: Safety Data Sheet - Ig-01 (Argon)
Safety Data Sheet - IG-01 (Argon) Oxeo PR LCP | 10-2022 | en...
Page 222 : IF INHALED: Remove to fresh air and keep at rest in a position comfortable for breathing. Get medical attention if breathing is affected. If breathing is difficult, supply oxygen. 05/17/2022 Argon IG-01 Oxeo PR LCP | 10-2022 | en...
Page 223 : Stop leak if safe to do so. Methods for cleaning up : Exclude sources of ignition and ventilate the area. Ground equipment electrically. Use explosion-proof equipment. 6.4. Reference to other sections See Sections 8 and 13. 05/17/2022 Argon IG-01 Oxeo PR LCP | 10-2022 | en...
Page 224 SECTION 9: Physical and chemical properties 9.1. Information on basic physical and chemical properties Physical state : Gas Color : Colourless Odor : Odorless Odor threshold : No data available : No data available 05/17/2022 Argon IG-01 Oxeo PR LCP | 10-2022 | en...
Page 225 Carcinogenicity : Not classified Reproductive toxicity : Not classified STOT-single exposure : Not classified STOT-repeated exposure : Not classified Aspiration hazard : Not classified Viscosity, kinematic : No data available 05/17/2022 Argon IG-01 Oxeo PR LCP | 10-2022 | en...
Page 226 Transportation of Dangerous Goods Not applicable Transport by sea (IMDG) Transport document description (IMDG) : UN 1006 ARGON, COMPRESSED, 2.2 UN-No. (IMDG) : 1006 Proper Shipping Name (IMDG) : ARGON, COMPRESSED 05/17/2022 Argon IG-01 Oxeo PR LCP | 10-2022 | en...
Page 227 This information is based on our current knowledge and is intended to describe the product for the purposes of health, safety and environmental requirements only. It should not therefore be construed as guaranteeing any specific property of the product. 05/17/2022 Argon IG-01 Oxeo PR LCP | 10-2022 | en...
Page 228 Oxeo PR LCP | 10-2022 | en...
Page 229: Safety Data Sheet - Ig-100 (Nitrogen)
Safety Data Sheet - IG-100 (Nitrogen) Oxeo PR LCP | 10-2022 | en...
Page 230 : IF INHALED: Remove to fresh air and keep at rest in a position comfortable for breathing. Get medical attention if breathing is affected. If breathing is difficult, supply oxygen. 05/17/2022 Nitrogen IG-100 Oxeo PR LCP | 10-2022 | en...
Page 231 : Stop leak if safe to do so. Methods for cleaning up : Exclude sources of ignition and ventilate the area. Ground equipment electrically. Use explosion-proof equipment. 6.4. Reference to other sections See Sections 8 and 13. 05/17/2022 Nitrogen IG-100 Oxeo PR LCP | 10-2022 | en...
Page 232 SECTION 9: Physical and chemical properties 9.1. Information on basic physical and chemical properties Physical state : Gas Color : Colorless Odor : Odorless Odor threshold : No data available : No data available 05/17/2022 Nitrogen IG-100 Oxeo PR LCP | 10-2022 | en...
Page 233 Germ cell mutagenicity : Not classified Carcinogenicity : Not classified Reproductive toxicity : Not classified STOT-single exposure : Not classified STOT-repeated exposure : Not classified Aspiration hazard : Not classified 05/17/2022 Nitrogen IG-100 Oxeo PR LCP | 10-2022 | en...
Page 234 Transport document description (IMDG) : UN 1066 NITROGEN, COMPRESSED, 2.2 UN-No. (IMDG) : 1066 Proper Shipping Name (IMDG) : NITROGEN, COMPRESSED Class (IMDG) : 2 - Gases Limited quantities (IMDG) : 120 ml 05/17/2022 Nitrogen IG-100 Oxeo PR LCP | 10-2022 | en...
Page 235 This information is based on our current knowledge and is intended to describe the product for the purposes of health, safety and environmental requirements only. It should not therefore be construed as guaranteeing any specific property of the product. 05/17/2022 Nitrogen IG-100 Oxeo PR LCP | 10-2022 | en...
Page 236 Oxeo PR LCP | 10-2022 | en...
Page 238 The Viking Corporation 210 N. Industrial Park Dr. Hastings, MI 49058 Phone: 269-945-9501 Fax: 269-818-1680 www.vikinggroupinc.com...