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TOHATSU Manuals
Outboard Motor
M 40
Service manual
Service Specifications - TOHATSU 40 Service Manual
2 stroke
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Also See for 40
:
Owner's manual
(62 pages)
,
Service manual
(105 pages)
,
Owner's manual
(99 pages)
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Contents
Table of Contents
Troubleshooting
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Table of Contents
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SERVICE SPECIFICATIONS
Special Torque Values
Description
Thermostat Cap
Electrical Box
Cover Bolt
Spark Plug
Engine Mounting Bolt
Exhaust Cover Bolt
Flywheel Nut
Cylinder Head Bolt
Cylinder Head
Cover Bolt
Crankcase Bolt
Carburetor
Mounting Bolt
Intake Manifold Bolt
3-/ 4-Cylinder
40 / 50
60 / 70
44 - 53
44 - 53
5 - 6
5 - 6
0.5 - 0.6
0.5 - 0.6
4 - 9
––
0.45 - 1.0
0.05 - 0.1
(18 - 22)
(18 - 22)
25 - 29
25 - 29
2.5 - 2.9
2.5 - 2.9
(14 - 15)
(14 - 15)
19 - 21
19 - 21
1.9 - 2.1
1.9 - 2.1
71 - 88
71 - 88
8 - 10
8 - 10
0.8 - 1.0
0.8 - 1.0
(65 - 80)
(101 - 116)
88 - 108
137 - 157
8.8 - 10.8
13.7 - 15.7
(22 - 25)
M6:
(3 - 5)
29 - 34
5 - 6
2.9 - 3.4
0.5 - 0.6
M8:
(22 - 25)
29 - 34
2.9 - 3.4
44 - 53
––
5 - 6
0.5 - 0.6
M8:
(17 - 19)
24 - 26
(17 - 19)
2.4 - 2.6
24 - 26
M10:
2.4 - 2.6
(27 - 30)
37 - 41
3.7 - 4.1
44 - 53
44 - 53
5 - 6
5 - 6
0.5 - 0.6
0.5 - 0.6
44 - 53
68 - 88
5 - 6
8 - 10
0.5 - 0.6
0.8 - 1.0
Torque
in-lb (ft-lb)
N·m
kg-m
Model
80 / 90
115 / 120 / 140
44 - 53
5 - 6
0.5 - 0.6
4 - 9
0.45 - 1.0
0.05 - 0.1
(18 - 22)
25 - 29
2.5 - 2.9
(17 - 19)
24 - 26
2.4 - 2.6
115 - 133
13 - 15
1.3 - 1.5
(101 - 116)
(181 - 195)
137 - 157
13.7 - 15.7
24.5 - 26.5
(22 - 25)
29 - 34
2.9 - 3.4
44 - 53
5 - 6
0.5 - 0.6
M8:
M8:
(17 - 19)
24 - 26
2.4 - 2.6
M10:
M10:
(27 - 30)
37 - 41
3.7 - 4.1
––
44 - 53
5 - 6
0.5 - 0.6
POWERHEAD
Threadlocker
44 - 53
5 - 6
––
0.5 - 0.6
26 - 44
3 - 5
––
0.3 - 0.5
(18 - 22)
25 - 29
––
2.5 - 2.9
(25 - 30)
34 - 41
––
3.4 - 4.1
115 - 133
13 - 15
––
1.3 - 1.5
245 - 265
––
(22 - 25)
29 - 34
2.9 - 3.4
––
44 - 53
5 - 6
––
0.5 - 0.6
(17 - 19)
24 - 26
2.4 - 2.6
––
(27 - 30)
37 - 41
3.7 - 4.1
––
––
44 - 53
5 - 6
––
0.5 - 0.6
4-3
Table of
Contents
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Chapters
Section 1 Service Safety
3
Section 2 General Service Information
10
Section 3 Fuel System
49
Section 4 Powerhead
75
Section 5 Midsection
115
Section 6 Gearcase
138
Section 7 Electrical System
180
Table of Contents
Troubleshooting
Troubleshooting
54
Troubleshooting
81
Troubleshooting
190
Troubleshooting
318
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