TOHATSU 40 Service Manual page 153

SECTION 6
10. Install bevel gear A (10) so tapered roller bearing (11) is
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seated in outer race and the gear teeth are properly meshed
with bevel gear B.
11. Replace cam rod bushing internal o-rings (12) and external
29
o-ring (13). Coat the internal o-rings and inner surface of
bushing with specified gear oil. Then fully assemble the cam rod
components.
12. Apply genuine grease or equivalent friction surface marine
30
grease to the exterior of the cam rod bushing and o-ring.
13. Insert the cam rod into the cam rod port on the gearcase
31
and seat the bushing. Lubricate threads of stopper bolt (14)
with genuine grease or equivalent and install stopper (15).
14. Align hole in clutch with slot in propeller shaft. Slide clutch
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onto shaft so narrow claw (16) faces bevel gear A and wide
claw (17) faces propeller end of shaft.
The clutch is not symmetrical. If installed
backwards, clutch and gears will be damaged.
15. Insert clutch spring (18) and install spring holder (19) so
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hole in spring holder is aligned with clutch hole.
6-16
T1388
CAUTION
T1389
T1393
T1390
T1391
T1392
3-/ 4-Cylinder