TOHATSU 40 Service Manual page 154

16. Insert detent ball (20). Install clutch push rod (21) so
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tapered end faces bevel gear A.
17. Compress the clutch spring by applying pressure to
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push rod (21). Align the holes of the clutch and spring holder
and insert clutch pin (22).
Wear safety glasses and DO NOT hold spring end
of propeller shaft towards face or body when
compressing the clutch spring.
18. Install new clutch pin snap spring (23). Do not reuse old
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snap spring.
DO NOT reuse clutch pin snap spring (23), it must
be replaced. Reusing clutch pin snap spring may
cause severe damage to gears and other
components.
19. Make sure all necessary adjustment shims are installed
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on bevel gear C (24) and install gear onto propeller shaft
housing (25). Install washer (26) onto bevel gear.
20. Apply genuine grease or equivalent to the propeller shaft
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housing o-ring and oil seal. Slide the propeller shaft into the
propeller shaft housing.
21. Lift the cam rod to the fully UP position and verify
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through the gearcase opening that clutch cam beveled side
(27) faces gearcase opening.
3-/ 4-Cylinder
T1394
CAUTION
CAUTION
GEARCASE
T1395 T1396
T1397
T1398
T1399
6-17