TOHATSU 40 Service Manual page 120

SECTION 5
Removal
1. Disconnect throttle cables from advancer arm and remove
cables from lower engine cover.
2. Remove the tiller steering assembly from steering
1 2
shaft (1) and place on bench for disassembly.
Disassembly
1. Remove grip (2).
1 2
2. Disconnect throttle cables (3) from throttle shaft (4).
1 2
Remove the throttle shaft.
3. Fully disassemble all remaining components as
1 2
illustrated.
Cleaning and Inspection
All worn, damaged, or missing parts must be replaced.
1. Wipe off all excess grease from components. Thoroughly clean
individual parts with mild solvent or isopropyl alcohol.
2. Dry all parts with low pressure compressed air.
3. lnspect all plastic and rubber bushings and spacers,
1 2
grip (2), and friction piece (5) for cracks or deformation
caused by wear.
4. Check all fasteners for thread damage, all washers for deformation.
5. Replace throttle label (6) if damaged or missing.
1 2
6. Verify the following components and their friction
1 2
surfaces are not cracked, bent, or worn:
• Steering handle (7).
• Steering bracket (8) and holder (9) or handle B (10).
7. lnspect throttle cables (3) for kinks, wear, cracks in
1 2
the protective covering, and excessive stretch.
5-6
3-/ 4-Cylinder