TOHATSU 40 Service Manual page 147

SECTION 6
Removal
Ignition system must be disabled to prevent
accidental engine start-up during removal of the
gearcase.
1. Place engine in FORWARD gear so shift rod joint (1) is
1
accessible. If necessary, use shift rod joint puller (2) (Part
No. 353-72248-0) to hook and pull up the shift rod joint.
2. Use correct size spring pin tool A (3) to remove upper
2
spring pin from shift rod joint. Discard the spring pin.
Description
Spring Pin Tool A
Spring Pin Tool A
3. Complete the following for models 60, 70, 80, 90, 115, 120, and
140:
Remove gearcase plate (4) or sub water strainer from
3
underside of cavitation plate.
Remove internal coupling bolt (5).
4
4. Remove gearcase mounting bolts (6) from both sides of
5
gearcase.
5. Separate gearcase from driveshaft housing and
6
disconnect speedometer pickup tube (7) if equipped.
6-10
T1361
WARNING
Part Number Application
345-72227-0 3 mm spring pins
369-72217-0 3.5 mm spring pins
T1362 T1363
T1364
T1365
T1366
3-/ 4-Cylinder