TOHATSU 40 Service Manual page 114

SECTION 4
2. Apply high temperature gasket dressing to bottom surface of engine
base gasket. Lower powerhead onto engine base, guiding the
driveshaft into the lower crankcase head.
3. Install the engine mounting bolts and torque to specification.
57
4. Install the splash pan. Use Loctite 242 on splash pan mounting
58
bolts.
5. Connect fuel INPUT hose to fuel filter.
6. Connect pilot water hose to exhaust cover.
7. Complete the following electrical connections:
• Ground connections between lower engine cover and cylinder
block.
• Power trim and tilt connections.
• Remote control or main key switch wire harness.
• Neutral safety switch.
Reference the appropriate wiring diagram in Section 7 for electrical
box connections. Leave ignition system disabled.
8.Complete the following operations.
59 60
Tiller models:
• Connect shift arm L-link (2).
• Secure throttle cable (3) to throttle cable bracket (4).
• Install advancer arm (5).
• Connect choke knob link rod.
Remote control models:
• Connect shift cable to shift arm.
• Install shift assist case so beveled edge (6) faces upward.
• Connect throttle cable to advancer arm.
9. Install flywheel and recoil starter (if equipped). See Flywheel and
Recoil Starter, this section.
10. Perform all carburetor and ignition timing adjustments. See
Synchronization and Linkage Adjustments in Section 2.
11. Purge all air from the oil automixing system. See Automixing
System in Section 3.
12. Perform all tune-up operations. See Tune-Up Procedure in
Section 2.
13. Test and inspect all safety features of the engine.
4-40
T1205
T1204
T1255
T1256
3-/ 4-Cylinder