Troubleshooting - TOHATSU 40 Service Manual

2. Avoid damage to the brushes during disassembly and assembly
of the motor.
3. On old style PT/T, ensure motor match marks (4) are
12
aligned when
compressor.
4. Ensure armature shaft is seated properly in pump coupling.
Installation
Installation is done in the reverse order of Removal.
Use the following precautions during installation
of the PT/T unit:
• Ensure all bushings and washers have been
inspected and are properly installed.
• Lubricate friction
grease or equivalent friction surface marine
grease.
• Replace all snap rings that have been removed.
• Torque fasteners to specification.

TROUBLESHOOTING

This section is designed as a troubleshooting resource for qualified
service technicians familiar with the operation and repair of PT/T
electrical and hydraulic systems. Follow all information in the order
indicated; an organized approach more quickly isolates the cause
of the problem.
It is important when receiving the engine to question the owner and
obtain any symptom information which might assist in determining
and correcting the problem. Particularly ask whether symptoms
occur during forward or reverse running of the engine. Document all
information gathered.
Follow the Removal, Disassembly, Assembly, and
Installation procedures as applicable when trouble-
shooting. The procedures contain important safety
information.
3-/ 4-Cylinder
assembling the armature
CAUTION
surfaces with
WARNING
POWER TRIM/TILT
and yoke
genuine
T1333
8-19