TOHATSU 40 Service Manual page 280

1. Slide starter motor into bracket (4), apply threadlocker to
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bolt threads, and install mounting bolts.
2. Install starter motor band (3) apply threadlocker to bolt
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threads, and starter motor band bolts.
3. Connect starter solenoid cable (1) and ground cable (2).
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4. Coat terminals with battery spray protector.
Starter Solenoid Test
1. Disconnect terminals (4) and (5) and disconnect terminal
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(3) from chassis ground.
2. Set analog multimeter for continuity. Check for continuity
between terminals:
(3) and (5). If meter does not show continuity, replace starter
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solenoid (1).
(5) and clean chassis ground. If meter shows continuity,
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replace starter solenoid.
(3) and clean chassis ground. If meter shows continuity,
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replace starter solenoid.
3. Disconnect positive battery lead (8) and RED starter
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switch lead (9) from starter terminal (2) and disconnect
starter motor lead (7) from starter terminal (6).
4. Check for continuity between terminals:
(2) and (6). If meter shows continuity, replace starter
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solenoid.
(2) and clean chassis ground. If the meter shows continuity,
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replace starter solenoid.
(6) and clean chassis ground. If the meter shows continuity,
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replace starter solenoid.
3-/ 4-Cylinder
ELECTRICAL SYSTEM
T1516
T1545
7-101