Starter Torque Limit Clutch Inspection; Primary Drive Gear Installation - Victory Cross Roads Classic Service Manual

Starter Torque Limit Clutch Inspection

1. Mount torque limit clutch in a soft jawed vise across
entire gear face (D). Clamp only tight enough to
prevent gear rotation.
D
F
E
2. Install shaft with spacer (E).
3. Use a 19mm 12 point socket on gear (F).
4. Read torque at point of clutch slip.
Limit Clutch Break-Away Torque:
Standard: 35-45 ft-lbs (46-61 Nm)
Service Limit: 30 ft-lbs (40 Nm)

Primary Drive Gear Installation

1. Clean mating surfaces of crankshaft and gear.
2. Clean screw threads in crankshaft to remove all
locking agent, oil, and grease with Loctite™ Primer N
and dry with low pressure air.
NOTE: Starter torque limit clutch (A) and idler gear (B)
MUST be placed in the case before the primary drive
gear is installed.
A
3. Place idler gear in crankcase but do not install shaft.
9924047 - 2012-2013 VICTORY Cross Roads / Cross Country Service Manual
CLUTCH, PRIMARY, & SHIFT LINKAGE
Clean all holes
B
© Copyright 2012 Polaris Sales Inc.
4. Temporarily install rotor to rotate engine until key is
pointing UP. Remove rotor.
5. Install primary gear on crankshaft with dot on gear at
the 3:00 position (90 degrees to the rear).
6. Engage teeth of primary gear and split gear, with dot
on primary gear between two dots on split gear.
7. Place engine lock tool between bottom of inner split
gear and crankcase.
8. Install drive gear. If split gear is installed, rotate drive
gear clockwise against spring pressure until split gear
teeth align. Push gear in and rotate until pin on
crankshaft aligns with hole on the back of drive gear.
Primary and split gear teeth will be flush if fully seated.
Use all NEW screws
9. Install new primary drive gear screws. These screws
have a pre-applied locking agent. Always replace
these screws if loosened or removed.
10. Install screws and torque in 2 steps following a star
pattern to 30 ft-lbs (41 Nm). Repeat final torque on all
screws.
30 ft-lbs (41 Nm)
9.29
9