Victory Cross Roads Classic Service Manual page 475

BRAKES
5. Remove caliper pistons. Keep pistons in order for
installation in their respective bores.
6. Remove dust seals and piston seals. Use care not to
damage the seal bores.
7. Clean caliper thoroughly with isopropyl alcohol. Dry
with compressed air. Clean seal grooves thoroughly.
Any residue left behind in the grooves could cause
caliper pistons to stick and result in brake drag.
8. Inspect each bore and surface of each piston for
corrosion, scratches, scoring, or pitting. Replace
caliper assembly if any of these conditions are evident.
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9924047 - 2012-2013 VICTORY Cross Roads / Cross Country Service Manual
9. Measure diameter of each bore and piston. Replace
caliper assembly or parts if worn beyond service limit.
10. Install all new rubber parts during assembly. Do not
reuse old seals or boots. Apply special lubricant from
service kit to new piston seals and dust seals.
11. Apply special assembly oil to outer surface of all
pistons.
12. Install piston seals and dust seals in caliper body.
13. Install pistons in their respective bore.
© Copyright 2012 Polaris Sales Inc.
Caliper Piston Bore Diameter
Service Limit: 27.05mm (1.0649 in)
Caliper Piston Diameter
Service Limit: 26.935mm (1.0604 in)
Brake
Pistons:
Apply special
OIL included
with parts kit.
Seals:
Apply special
grease included
with parts kit.