Victory Cross Roads Classic Service Manual page 473

BRAKES
19. Set the rod length back to the length recorded before
disassembly.
20. Hold clevis and tighten lock nut against it. Torque to
12.5 ft-lbs (17 Nm).
21. Apply Victory DOT 4 brake fluid to the O-ring (K) for the
supply fitting and install it in the master cylinder.
22. Install supply fitting and retaining ring.
23. Press seal (L) into place until seated.
15.34
9924047 - 2012-2013 VICTORY Cross Roads / Cross Country Service Manual
K
L
© Copyright 2012 Polaris Sales Inc.
24. Assemble spring to new piston with small end to piston.
Large diameter of beveled edge on piston seals (M)
face toward spring. Install a new retaining ring on end
of piston with machined edge (sharpest of the two
edges) facing out (N).
Brake
Apply special assembly oil
to cups (included with parts kit)
25. Apply special lubricants from service kit to the seal
cups, pushrod and backing washer.
26. Carefully install spring / piston assembly into master
cylinder bore. Work the front piston seal carefully past
the chamfer and into bore. Use care not to damage or
fold the seal when working it past the chamfer.
27. Continue to install the piston until the rear seal is past
the chamfer. Push and hold the piston in far enough to
allow the pushrod assembly and retaining ring to be
installed.
28. Align the pushrod and install the retaining ring. Be sure
it is fully seated in the groove.
29. Press outer edge of boot into the bore. The outer edge
of boot and the bore should be dry so boot does not
dislodge.
30. Pull the inner edge of the boot into place on the boot
retainer nut on the pushrod.
M
N
Brake