Victory Cross Roads Classic Service Manual page 282

2012-2013
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NOTE: Feel the edge of steel plates and friction plates
with your finger. One side of plate is machined at the
edges and the other side is a rolled edge (rounded).
Install steel plates with machined edge facing UP.
Install friction plates with rolled edge facing UP.
Clutch Plate Direction
Steel Plate
Friction Plate
Clutch Basket
4. Place an oiled steel plate into clutch basket with
machined edge UP.
NOTE: If friction plates are new, soak them in clean
engine oil for a few minutes before installing.
5. Continue stacking oiled clutch plates into clutch
basket alternating friction and steel plates until all are
installed, ending with the special friction plate.
NOTE: Be sure to install special friction plate last
(against pressure plate). As noted in Disassembly,
the friction material on this plate has wider pads
than the other (8) common friction plates. See
illustrations on page 9.13 and photo below.
6. Install clutch pressure plate on top of clutch packing.
Wide tabs =
Outer plate
Pressure plate
9924047 - 2012-2013 VICTORY Cross Roads / Cross Country Service Manual
CLUTCH, PRIMARY, & SHIFT LINKAGE
7. Install clutch diaphragm spring (D) with concave side
8. Place retaining ring seat (E) and retaining ring over
Sharp Edge up
Rolled Edge up
Tool will be under spring pressure.
WEAR EYE PROTECTION.
9. Install compressor tool and compress spring so ring
Special Tool: Clutch Spring Compressor PV-45032
10. Install retaining ring with machined (sharp) edge up.
11. After retaining ring is installed, slowly release
12. Remove spring compressor tool. Inspect retaining
© Copyright 2012 Polaris Sales Inc.
down on top of pressure plate.
clutch assembly before installing clutch spring
compressor tool. Flange on inner edge of seat faces
UP as shown.
CAUTION
seat can be positioned and retaining ring installed.
Position retaining ring so one end of retainer is located
on one of the posts (F).
pressure from tool and guide flange into position
under the retaining ring.
ring to be sure it is fully expanded and seated.
D
E
9
F
9.19

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