Victory V12DW36NYA Motorcycle Rider Manuals

Manuals and User Guides for Victory V12DW36NYA Motorcycle Rider. We have 1 Victory V12DW36NYA Motorcycle Rider manual available for free PDF download: Service Manual

Victory V12DW36NYA Service Manual (580 pages)

2012-2013

Brand: Victory | Category: Motorcycle | Size: 50 MB

Chapter 1 1 Specifications / Gauge / Audio

2
- Table of Contents
  2
- General Information
  4
- Service Rules
  4
- Trademarks
  4
- Safety Information
  5
- General Specifications
  6
  - 2012-2013 Cross Roads Classic™ / Hard-Ball
    6
  - 2012-2013 Cross Country ® / Cross Country Tour ® / Ness
    8
- Vehicle Loading
  10
  - Gross Vehicle Weight Rating (Gvwr)
    10
- Vehicle Information
  11
- Publications & Technical Literature
  13
- Refinishing
  13
  - Paint Colors by Model
    13
  - Paint Color Codes
    14
- Break in Period
  15
- Emissions
  16
- Special Service Tools
  17
- Transporting, Elevating, and Securing the Motorcycle
  20
- Key Switch
  21
- Cross Roads Speedometer / Instruments
  22
- Console Switches (Cross Country)
  27
  - Hand Grip Heater Switch
    27
  - Seat Heater Switch (Cross Country Tour)
    27
- Left Handlebar Switches
  28
  - Mode Button
    28
  - Hazard Switch (Emergency Flashers)
    28
  - Headlamp High / Low Beam Switch
    28
  - Turn Signal Switch
    28
  - Turn Signal Momentary Feature
    29
  - Starter Interlock
    29
- Right Handlebar Controls
  29
- Radio / Audio System
  30
- Cb Radio / Icom System
  39
- Aux / Ipod
  43
- XM Radio
  45
- Nav Mp3
  47
- Reference
  50
  - Sae Tap Drill Sizes
    50
  - Metric Tap Drill Sizes
    50
  - Fahrenheit to Celsius
    51
  - Measurement Conversion Chart
    51
Maintenance Chapter 2 Maintenance 2

52
- Maintenance
  53
- Service Specifications
  53
- Maintenance Products
  54
- Special Tools
  54
- Chapter 2
  55
- Periodic Maintenance
  55
- Periodic Maintenance Interval Table
  55
- Air Filter
  56
- Engine Oil and Filter Change
  59
- Engine Oil Level
  59
- Reverse Idler Shaft Lubrication
  60
- Idle Speed / Fast Idle Speed
  61
- Tire Pressure / Inspection
  61
- Cruise Control Cable
  63
- Front Brake Lever Inspection / Lubrication
  63
- Clutch Lever Lubrication
  64
- Front Brake Lever Reach
  64
- Clutch Lever Free Play
  65
- Front Brake Fluid Level
  66
- Rear Brake Fluid
  66
- Brake Pad Inspection
  67
- Foot Control Adjustment
  68
- Rear Brake Pedal
  68
- Shift Pedal
  68
- Crankcase Ventilation System
  69
- Evaporative Emission Control System (California Models)
  69
- Fuel System Inspection
  69
- Battery Charging / Storage / Inspection
  71
- Battery Removal / Installation
  72
- Cylinder Leakage Test
  73
- Engine Compression Test
  73
- Drive Belt Tension Gauge
  74
- Drive Belt Wear Analysis
  74
- Drive Belt Tension - Inspection
  75
- Drive Belt Cleaning
  76
- Sprocket Inspection
  76
- Drive Belt Adjustment / Alignment
  77
- Headlamp Aim Inspection
  78
- Headlamp Aim Adjustment
  79
- Sidestand Inspection
  79
- Sidestand & Spring Removal
  80
- Sidestand Pad Replacement
  80
- Rear Suspension / Swingarm Inspection
  81
- Rear Suspension Air Pressure Adjustment
  82
- Front Fork / Suspension Inspection
  83
- Fuse Replacement (Main Fuse Box)
  84
- Fasteners
  85
- Fuse Replacement (Remote Fuses)
  85
- Cleaning
  86
- Lock and Ignition Switch Lubrication
  86
- Storage
  87
- Suede Finish Care
  87
- Windshield Care
  87
Frame-Body-Exhaust Chapter 3 Frame-Body-Exhaust

88
- 9924047 - 2012-2013 VICTORY Cross Roads / Cross Country Service Manual
  89
- Safety
  89
- Chapter 3 Special Tools
  90
- General Information
  90
- Removal / Installation Procedures - Front Body
  91
  - Front Fender
    91
  - Ignition Switch / Iac Cover Removal / Installation
    92
  - Mirrors
    92
  - Windshield (Cross Country)
    93
  - Windshield (Cross Country Tour)
    94
  - Windshield (Cross Roads)
    95
  - Headlamp Bezel
    96
  - Headlamp (Cross Country)
    96
  - Headlamp, Hid (Cross Country Tour)
    97
  - Headlamp Assembly View (Cross Country)
    98
  - Headlamp (Hid) Assembly View (Cross Country Tour)
    98
  - Hid Ballast (Cross Country Tour)
    99
  - Headlamp (Cross Roads)
    99
  - Headlamp Assembly View (Cross Roads)
    100
  - Auxiliary Driving Lights (Cross Roads)
    101
  - Speaker Grill
    101
  - Front Fairing - Upper (Cross Country)
    101
  - Dash Panel
    102
  - Fairing Mount Assembly View (Cross Country)
    103
  - Fairing Mount Removal
    104
  - Instrument Cluster / Speaker / Speaker Volume
    105
  - Fairing Trim / Front Turn Signal Assembly View
    106
  - Visor
    106
  - Speedometer / Speedometer Mount (Cross Roads)
    106
  - Chin Fairing (Inner Grill)
    107
  - Chin Fairing (Outer and Rear)
    107
  - Highway Bars
    108
  - Front Fairing - Lower - (Cross Country Tour)
    108
  - Instrument Bezel (Cross Country)
    110
- Rear Body
  111
  - Side Cover Removal
    111
  - Seat
    111
  - Saddlebag
    112
  - Antenna / Antenna Mount
    112
  - Saddlebag Assembly View
    113
  - Rear Fender / Saddlebag Mount
    114
  - Trunk
    115
  - Trunk Assembly View / Mount
    116
  - Tail Light / Turn Signal Assembly View
    117
  - Floorboard / Foot Control Mounting
    118
  - Passenger Footrest Mounting
    119
  - Passenger Floorboards (Adjustable)
    120
- Exhaust System
  122
  - Assembly View - Exhaust Complete
    122
  - Assembly View - Muffler
    123
  - Assembly View - Head Pipes
    124
Lubrication & Cooling Chapter 4 Lubrication & Cooling

126
- Chapter 4
  127
- Oiling System
  127
- Operation
  127
- Special Tools
  127
- Troubleshooting
  127
- Oiling System Data
  128
  - Specifications - Lubrication
    128
- Oil Flow
  129
  - Diagram
    129
- Oil Cooler
  130
- Oil Pressure Inspection
  132
  - Lubrication Oil Pressure
    132
  - Cooling Oil Flow Inspection
    132
- Oil Pump
  133
  - Oil Pump Removal
    133
  - Oil Pressure Relief Valves
    134
  - Oil Pump Inspection
    135
  - Oil Pump Disassembly
    136
  - Oil Pump Assembly
    137
  - Oil Pump Installation
    139
Chapter 5 Fuel System / Fuel Injection

142
- Safety Precautions
  144
- Special Tools
  145
- Specifications
  145
- Troubleshooting
  145
  - Basics Troubleshooting
    145
  - Throttle Body Flow Screw and
    145
  - Idle Stop Screw
    145
- Service Precautions
  146
- Fuel System Assembly Views
  147
- Fuel System Service
  155
  - Fuel System Depressurization
    155
  - Priming the Fuel System
    155
  - Fuel Tank Vent Inspection - 49 State
    155
  - Fuel Tank Vent Inspection - California
    156
  - Fuel Tank Removal
    156
  - Fuel Tank Installation
    157
  - Fuel Pump Removal
    159
  - Fuel Filter Replacement
    160
  - Fuel Level Sensor Removal
    161
  - Fuel Level Sensor Installation
    161
  - Fuel Pump Installation
    162
  - Fuel Pump Circuit Diagram
    164
  - Fuel Pump Pressure Inspection
    165
  - Fuel Level Sensor Resistance Test
    166
  - Fuel Level Sensor Bypass Test
    166
  - Fuel Pump Electrical Diagnostics
    167
  - Fuel Pump Supply Voltage Test
    167
  - Fuel Pump Current Draw Test
    169
  - Idle Air Control Removal
    170
  - Throttle Body Removal
    171
  - Throttle Body Installation
    172
- Efi System Components
  173
  - Fuel Injection Component Locations
    173
  - Fuel Rail / Fuel Injector Removal
    174
  - Fuel Rail Installation
    174
- Fuel Injection System Testing and Diagnostics
  175
  - Fuel Injection System - Overview of Operation
    175
  - Idle Air Control (Iac) - Overview of Operation
    175
  - Self-Diagnostic Feature
    175
  - Ecm Connector Map
    176
  - Viewing and Clearing Trouble Codes
    177
  - Trouble Codes
    177
- Sensor Tests
  180
  - Throttle Position Sensor (Tps) Diagnostics
    183
  - Tmap Diagnostics
    184
  - Air Temperature Sensor (Ats) Diagnostics
    185
  - Cylinder Head Temperature Sensor (Cht) Diagnostics
    186
  - Idle Air Control (Iac)
    187
  - Vehicle Speed Sensor Test
    188
  - Neutral Indicator Switch Test
    188
  - Memory Check Sum Error
    188
  - Tipover Sensor
    188
  - Crankshaft Position Sensor Diagnostics
    189
  - Battery Voltage at Ecm Diagnostics
    189
- Digital Wrench
  190
  - Reprogramming Process
    195
- Troubleshooting
  199
Engine Removal & Installation Chapter 6 Engine Removal & Installation

204
- Chapter 6
  205
- General
  205
- Overview - Engine Removal
  205
- Specifications
  205
- Special Tools
  206
- Torque Values
  207
  - Engine Mounting - Airbox / Main Frame Assembly
    207
- Engine Removal
  208
  - Preparation for Removal
    208
  - Precautions
    208
  - Removal Procedure
    208
  - Injector Removal
    214
- Engine Installation
  215
  - Preparation for Installation
    215
  - Engine Attachments & Notes
    218
Cylinder Head & Valve Train Chapter 7 Cylinder Head & Valve Train

222
- Chapter 7
  223
- General Information
  223
- Important Notes
  223
- Special Tools
  223
- Data - Cylinder Head
  224
  - Specifications
    224
- Torque Values and Assembly Views
  225
  - Cam Drive & Valve Cover
    225
  - Camshaft Carrier / Rocker Arm
    226
  - Cylinder Head
    227
  - Camshaft Timing Quick Reference
    228
- Cylinder Head Service
  229
  - Camshaft Drive Cover
    229
  - Valve Cover Removal
    229
  - Valve Cover Installation
    229
  - Cam Chain Tensioner Removal
    229
  - Cam Chain Tensioner Inspection
    230
  - Cam Chain Tensioner Installation
    230
  - Camshaft Chain & Sprocket Removal
    231
  - Camshaft Carrier Removal
    232
  - Rocker Arm & Shaft Inspection
    232
  - Camshaft Inspection
    233
  - Cylinder Head Removal
    233
  - Cylinder Head Disassembly
    234
  - Cylinder Head Inspection
    235
  - Valve Spring Free Length Inspection
    235
  - Valve Inspection
    237
  - Valve Guide Removal / Installation
    238
  - Valve Seat Inspection
    239
  - Valve Seat Reconditioning
    239
  - Cylinder Head Assembly
    240
  - Cylinder Head / Camshaft Installation
    242
  - Camshaft Timing - Rear Cylinder
    244
  - Camshaft Chain Guide Installation
    244
  - Camshaft Timing - Front Cylinder
    245
  - Troubleshooting, Cylinder Head and Valve Train
    248
Cylinder & Piston Chapter 8 Cylinder & Piston

252
- Base Gasket Sealing & Cylinder Stud Torque
  253
- Chapter 8
  253
- Cylinder & Piston
  253
- General
  253
- Piston Ring Profile and Orientation
  253
- Special Tools
  254
- Specifications
  254
- Cylinder Bore Measurement
  255
- Cylinder Inspection
  255
- Cylinder Removal
  255
- Piston to Cylinder Clearance Worksheet
  256
- Cylinder Warpage Measurement
  257
- Piston & Piston Ring Inspection
  257
- Piston & Piston Ring Removal
  257
- Piston Pin / Pin Bore Inspection
  258
- Cylinder Stud Replacement
  259
- Piston Ring Installation
  259
- Piston Installation
  260
- Cylinder Installation
  261
- Troubleshooting, Cylinder & Piston
  262
Clutch, Primary, & Shift Linkage Chapter 9 Clutch, Primary, & Shift Linkage

264
- General
  265
- Special Tools
  265
- Specifications
  265
- Assembly Views & Torque Values
  266
- Chapter 9
  266
- Clutch
  266
- Shift Linkage / Footrest - Fastener Torque
  267
- Primary Cover
  268
- Shift Mechanism
  269
- Service Procedures
  270
  - Clutch Pinion Shaft Removal
    270
  - Clutch Pinion Shaft Bearing Inspection
    270
  - Clutch Pinion Shaft Seal Removal & Installation
    271
  - Clutch Pinion Shaft Installation
    271
  - Primary Cover Removal
    272
  - Shift Ratchet Removal & Inspection
    273
  - Shift Ratchet Installation
    274
  - Shift Shaft Bearing & Seal Replacement
    274
  - Primary Cover Installation
    275
  - Locking the Crankshaft
    275
- Clutch Service
  276
  - Clutch Assembly View & Torque
    276
  - Clutch Removal
    277
  - Clutch Disassembly
    278
  - Clutch Assembly
    281
  - Clutch Installation
    283
  - Primary Drive Assembly View & Torque
    284
  - Torque Compensator Removal
    285
  - Torque Compensator Inspection (Early Build)
    285
  - Torque Compensator Inspection (Late Build)
    286
  - Torque Compensator Installation
    286
  - Rotor (Flywheel) Removal
    287
  - Rotor (Flywheel) Installation
    288
  - Split Gear Removal
    288
  - Split Gear Inspection
    289
  - Split Gear Installation
    289
- Starter Drive
  290
  - Starter Clutch Removal / Inspection
    291
- Primary Drive Gear
  291
- Troubleshooting
  294
Transmission & Crankshaft Chapter 10 Transmission & Crankshaft

296
- Chapter 10
  301
- Crankcase Separation
  301
- Service Procedures
  301
- Power Delivery (Typical 6-Speed)
  305
- Nsa (Neutral Selection Assist) Transmission Information
  306
- Transmission Removal
  308
- Clutch Shaft Inspection / Removal
  309
- Transmission Inspection
  309
- Connecting Rod Removal / Identification
  311
- Connecting Rod Side Clearance Inspection
  311
- Connecting Rod Inspection (Big End)
  312
- Connecting Rod Bearing Clearance Inspection (Typical)
  313
- Connecting Rod Bearing Inspection
  313
- Connecting Rod Bearing Selection
  314
- Connecting Rod Installation
  315
- Crankshaft Inspection
  315
- Main Bearing Inspection
  316
- Main Bearing Oil Clearance Inspection
  316
- Left Crankcase Assembly
  317
- Crankcase Reed Valve Assembly Removal & Inspection
  318
- Crankshaft Installation
  318
- Right Crankcase Assembly
  318
- Balance Shaft
  319
  - Balance Shaft Removal & Inspection
    319
  - Balance Shaft Installation
    320
- Transmission Installation
  319
- Crankcase
  321
  - Crankcase Assembly & Sealing
    321
  - Stake Nut Installation
    324
- Troubleshooting
  325
Drive Line / Reverse System Chapter 11 Drive Line / Reverse System

328
- Assembly Views & Torque Values
  329
- Chapter 11
  329
- Drive Line / Reverse System
  329
- Rear Wheel Fastener Torques
  329
- Special Tools
  329
- Drive Sprocket Fastener Torques
  330
- Belt Specifications / Belt Guard
  331
- Drive Belt
  332
  - Belt Inspection
    332
  - Belt Installation
    332
- Drive Sprocket
  332
- Rear Sprocket
  335
  - Rear Sprocket Removal
    335
  - Rear Sprocket Inspection
    335
  - Rear Sprocket Installation
    335
- Reverse System
  336
  - Reverse Drive Mechanism (if Equipped)
    336
  - Reverse Gear Case Assembly View
    337
  - Reverse Linkage Adjustment
    338
  - Reverse System Test
    339
  - Reverse System Fuse Location
    339
  - Reverse Coupler Shaft Key Replacement
    340
- Troubleshooting
  341
Chapter 12 Front Suspension / Controls

342
- Front Suspension / Controls
  343
- General
  343
- Maintenance Products
  343
- Special Tools
  343
- Torque Specifications
  343
- Fork Specifications
  344
- Assembly Views & Torque
  345
  - Clutch Cable / Lever Perch
    349
  - Front Fork Attachments
    350
  - Front Axle Assembly View
    351
  - Fork Tube Installation Steps
    352
  - Steering Head Adjustment / Top Triple Clamp
    353
  - Fork Tube Assembly View
    354
  - Assembly View, Cast Front Wheel
    355
  - Assembly View, Billet Front Wheel
    356
  - Assembly View, Spoked Front Wheel
    357
  - Heated Grips
    358
- Service Procedures
  359
  - Handlebar Removal
    359
  - Handlebar Adjustment - Hard-Ball
    362
  - Handlebar Installation
    363
  - Clutch Cable
    364
  - Throttle Cable
    365
  - Front Wheel Removal
    367
  - Front Axle Inspection
    368
  - Front Wheel Inspection
    368
  - Brake Disc Removal
    368
  - Brake Disc Installation
    369
  - Front Wheel Bearing Inspection
    369
  - Front Wheel Bearing Removal
    370
  - Front Wheel Bearing Installation
    370
  - Front Fork Removal
    371
  - Front Fork Tube Installation
    372
  - Front Fork Disassembly
    373
  - Fork Seal Removal / Tube Disassembly
    375
  - Front Fork Inspection
    376
  - Front Fork Tube Assembly
    377
  - Fork Oil Filling / Level Setting
    379
  - Triple Clamp Removal
    382
  - Steering Head Bearing Inspection
    384
  - Triple Clamp Installation
    384
  - Steering Head Bearing Replacement
    386
  - Steering Head Bearing Adjustment
    388
- Troubleshooting
  389
Rear Wheel & Suspension Chapter 13 Rear Wheel & Suspension

392
- General Information
  393
- Rear Wheel & Suspension
  393
- Specifications
  394
- Assembly View - Rear Axle & Adjusters
  395
- Assembly Views & Torque
  395
- Chapter 13
  395
- Assembly View - Swingarm & Suspension
  396
- Assembly View, Cast Rear Wheel
  397
- Assembly View, Billet Rear Wheel
  398
- Assembly View, Spoked Rear Wheel
  399
- Rear Wheel Service
  400
  - Rear Wheel Removal
    400
  - Rear Axle Inspection
    401
  - Rear Wheel Inspection
    401
  - Rear Wheel Bearing Inspection
    402
  - Wheel Bearing Removal (Typical)
    402
  - Wheel Bearing Installation (Typical)
    404
  - Brake Disc Removal
    406
  - Brake Disc Installation
    406
  - Rear Sprocket Removal
    406
  - Rear Sprocket Installation
    407
  - Rear Wheel Installation
    407
- Rear Shock
  410
  - Rear Shock Service Data
    410
  - Rear Shock Removal
    411
  - Rear Shock and Rocker Inspection
    413
  - Shock Absorber Installation
    414
- Swingarm Service
  416
  - Swing Arm Removal
    416
  - Swing Arm Bushings / Bearing Replacement
    418
  - Swing Arm Installation
    419
- Troubleshooting
  420
Tires / Wheels Chapter 14 Tires / Wheels

422
- Chapter 14 Warnings / Precautions
  423
- General / Safety
  423
- Special Tools
  424
- Tire Data
  424
  - Tire Pressure / Loading
    424
- Wheel Data
  424
  - Wheel Specifications
    424
- Tire Inspection
  425
  - Tire Wear Patterns & General Causes
    425
  - Front Tire Cupping
    425
- Tire Changing
  426
- Tire Removal
  427
- Wheel Inspection
  428
  - Visual Inspection & Runout
    428
  - Tire Repair Precautions
    429
- Valve Stem
  429
- Tire Installation
  430
- Tire Balancing
  432
- Spoked Wheel Offset Measurement and Adjustment
  434
  - Spoked Wheel Offset Adjustment
    435
  - Wheel Truing
    435
  - Final Tightening
    436
- Wheel Lacing
  436
- Spoke Maintenance
  438
- Troubleshooting
  439
Brakes Chapter 15 Brakes

440
- Brake System Safety
  441
- Specifications
  442
- Torque Specifications
  442
- Abs General Information
  443
- Abs System Safety Precautions
  443
- Anti-Lock Brake System (Abs)
  443
- Chapter 15
  443
- Special Tools
  443
- Abs Overview of Operation
  444
- Abs System Components
  444
- Anti-Lock Brake System Overview
  445
  - Front Brake (Abs)
    445
  - Rear Brake (Abs)
    446
  - Master Cylinders / Assembly View
    447
  - Abs Module / Assembly View
    448
  - Wheel Speed Sensor - Front
    449
  - Wheel Speed Sensor - Rear
    450
  - Front Brake Calipers
    451
  - Rear Brake Caliper
    452
  - Abs System Circuit Diagram
    453
- Abs System Service
  454
- Abs Brake System Bleeding
  456
  - Brake Fluid Replacement & Bleeding Precautions
    456
  - Abs Brake Vacuum Bleeder
    457
  - Abs Fluid Change
    457
  - Abs Rear Brake Bleeding
    457
  - Abs Front Brake System Bleeding
    458
  - Brake Lever Reserve Inspection
    459
- Brake System Service
  460
  - Front Brake Pad Replacement
    460
  - Rear Brake Pad Replacement
    462
  - Brake Disc Inspection (Front & Rear)
    464
  - Front Master Cylinder Service
    464
  - Front Master Cylinder Installation
    467
  - Front Caliper Service
    468
  - Front Caliper Service (Cont)
    469
  - Front Caliper Installation
    470
  - Rear Master Cylinder Service
    471
  - Rear Master Cylinder Installation
    474
  - Rear Caliper Service
    474
  - Rear Caliper Installation
    476
  - Abs Trouble Codes
    477
- Troubleshooting
  478
  - Brake System Troubleshooting
    478
  - Abs System Troubleshooting
    480
Battery Charging System Chapter 16 Battery Charging System

482
- Battery Charging System
  483
- Chapter 16
  483
- Charging System & Alternator
  483
- General
  483
- Specifications
  483
- Battery Box and Attachments
  484
  - Fastener Torque Reference
    484
  - General
    486
- Battery
  488
  - Battery Charging - New Battery
    488
  - Battery Charging - General
    488
- Diagnostics
  489
  - Troubleshooting
    489
  - Battery Load Test
    490
  - Current Draw Inspection (Key Off)
    490
  - Regulated Voltage / Amperage Output Inspection
    491
  - Stator No-Load Ac Voltage Output Inspection
    492
  - Stator Resistance Inspection
    493
  - Stator Windings to Ground Inspection
    493
  - Voltage Drop: Rectifier / Regulator to Battery(+)
    494
  - Rectifier / Regulator Connector Inspection
    494
  - Diode Leakage Test
    495
  - Regulator / Rectifier Test
    496
  - Rectifier / Regulator Replacement
    497
Ignition Chapter 17 Ignition

500
- Chapter 17 Ignition System Specifications
  501
- Basics
  502
- Troubleshooting
  502
- Ignition Circuit Diagram
  503
- Ecm Connector Map
  504
- Test Lead Adapter Kit
  504
- Ignition System Test Flowchart
  505
- Battery Voltage Inspection - Test 1
  506
- Spark Inspection - Test 2
  506
- Coil High Tension Leads - Test 3
  507
- Ignition Coil Signal - Test 4
  507
- Ignition Coil Resistance - Test 5
  508
- Crankshaft Position Sensor (Cps) Resistance Inspection - Test
  509
- Crank Position Sensor Circuit and Signal Test 6A
  510
- Crank Position Sensor Circuit Continuity Test 6B
  510
- Ground Circuit Inspection - Test 7
  510
- Ignition Coil Installation
  511
- Ignition Coil Removal
  511
- Ignition Switch Removal
  511
Electric Starter Chapter 18 Electric Starter

512
- Chapter 18 Fastener Torque Specifications
  513
- General
  513
- Specifications
  513
- Diagnostics
  514
  - Troubleshooting Flow Chart Menu
    514
  - Starter Circuit Diagram
    515
  - Battery Inspection & Charging Procedures
    518
  - Battery Load Test
    518
- Circuit & Switch Testing
  518
  - Starter Relay Ground Bypass Circuit Test
    518
  - Neutral Switch Bypass Test
    519
  - Clutch Switch / Circuit Test
    520
  - Clutch Switch Removal
    521
  - Clutch Switch Installation
    521
  - Starter Relay to Starter Motor Positive Cable Bypass Test
    521
  - Starter Relay Positive Circuit Test
    522
  - Starter Relay Bypass Test
    522
  - Starter Relay to Starter Motor Positive Cable Bypass Test
    523
  - Positive Side Voltage Drop Test
    524
  - Negative Cable Bypass Test
    526
  - Negative Side Voltage Drop Test
    527
  - Starter Current Draw Test
    529
  - Starter Motor Removal
    530
  - Starter Motor Installation
    530
  - Starter Clutch Removal
    530
Wiring / Lighting Systems Chapter 19 Wiring / Lighting Systems

532
- Headlamp
  533
- Chapter 19
  534
- Headlamp Assembly View - Cross Country
  534
- Headlamp (Hid) - Cross Country Tour
  535
- Headlamp System Wiring
  536
- Tail Lamp / Brake Lamp System Wiring Diagram
  537
- Turn Signal / Hazard System
  538
- Speedometer / Tachometer Signals
  541
  - Speed Sensor Test
    541
  - Tachometer Signal Test
    542
  - Speedometer Gear Position Indicator
    542
- Switch Testing
  543
  - Rear Brake Light Switch Test
    543
  - Front Brake Light Switch Test
    543
  - Neutral Indicator Switch Inspection
    544
  - Neutral Indicator Switch Removal
    544
  - Clutch Switch Testing
    544
  - Tipover Sensor (Angle Sensor)
    545
  - Side Stand Switch Information (Eu Models Only)
    546
  - Side Stand Switch Testing
    546
- Horn Relay Circuits
  547
  - System Diagram
    547
- Heaters
  549
  - Heated Seat / Hand Grip Wiring Diagram
    549
  - Heated Grips
    550
  - Ground Locations
    552
  - Connector Pin Inspection
    552
- Cruise Control
  553
  - Operation Overview - Setting Speed
    553
  - Operation Overview
    553
  - Cruise Control Diagnostics
    554
  - Cruise Module Input / Output
    555
  - Reverse System Diagnostics
    557
  - Reverse System Safety
    559
  - Operating the Reverse System
    559
  - Reverse Module / Fuse Access
    559

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Table of Contents

Chapter 1 1 Specifications / Gauge / Audio

Maintenance Chapter 2 Maintenance 2

Frame-Body-Exhaust Chapter 3 Frame-Body-Exhaust

Lubrication & Cooling Chapter 4 Lubrication & Cooling

Chapter 5 Fuel System / Fuel Injection

Engine Removal & Installation Chapter 6 Engine Removal & Installation

Cylinder Head & Valve Train Chapter 7 Cylinder Head & Valve Train

Cylinder & Piston Chapter 8 Cylinder & Piston

Clutch, Primary, & Shift Linkage Chapter 9 Clutch, Primary, & Shift Linkage

Transmission & Crankshaft Chapter 10 Transmission & Crankshaft

Drive Line / Reverse System Chapter 11 Drive Line / Reverse System

Chapter 12 Front Suspension / Controls

Rear Wheel & Suspension Chapter 13 Rear Wheel & Suspension

Tires / Wheels Chapter 14 Tires / Wheels

Brakes Chapter 15 Brakes

Battery Charging System Chapter 16 Battery Charging System

Ignition Chapter 17 Ignition

Electric Starter Chapter 18 Electric Starter

Wiring / Lighting Systems Chapter 19 Wiring / Lighting Systems

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