Victory Cross Roads Classic Service Manual page 295

CLUTCH, PRIMARY, & SHIFT LINKAGE
PROBLEM
Transmission Will Not
Shift
Transmission Hard to
Shift
Transmission Jumps Out
of Gear
Transmission Noise
9.32
9924047 - 2012-2013 VICTORY Cross Roads / Cross Country Service Manual
POSSIBLE CAUSE
Broken shift drum
Bent shift forks
Worn shift drum
Broken gears
Damaged/broken bearings
Worn gear shift pawl ratchet
mechanism
Broken or dislodged shift shaft
return spring
Roller detent arm stuck
Bent shift shaft (internal)
External shift linkage
binding or damaged
Bent or distorted shift forks
Bent or distorted shift fork rails
Broken transmission
components
Improper clutch operation
Incorrect oil viscosity
Incorrect clutch cable
adjustment
Shift shaft damaged
Sticking pivot point, bent
external shift linkage
Bent or distorted shift forks
Damaged shift drum grooves
Shift detent plunger stuck
Bent/binding shift fork rails
Broken / loose stop pin
Worn shift drum or shift drum
ratchet
Broken shift return spring
Damaged shift drum grooves
Bent or worn shift forks
Bent/binding shift fork rails
Worn engagement dogs on
transmission gears
Drive belt tension incorrect
Clutch plates bind or drag when
clutch is disengaged
Gear/bearing wear/damage
© Copyright 2012 Polaris Sales Inc.
PART(s) AFFECTED
Shift drum
Shift fork
Shift drum
Transmission gears
Transmission, shift cam
bearings
Shift pawl mechanism
Shift shaft return spring
Roller detent arm
Shift shaft
External shift linkage
Shift fork
Shift fork rail
Transmission components
Clutch
Oil quality
-
Shift shaft components
External shift linkage
Shift forks
Shift drum
Shift detent plunger
Shift fork rails
Shift stop pin
Shift drum or shift linkage
Shift return spring
Shift drum
Shift forks
Shift fork rails
Transmission gears
Drive belt
Clutch plates / hubs
Transmission components
REPAIR RECOMMENDED
Replace shift drum
Replace shift forks
Replace shift drum
Replace broken gear(s)
Replace bearings that fail
inspection
Replace parts that fail
inspection
Repair or replace
Repair or replace parts
Repair or replace
Repair or replace
Replace
Replace
Repair or replace
Inspect, repair
Replace engine oil
Adjust
Repair or replace
Repair or replace
Replace
Repair or replace
Repair or replace
Repair or replace
Replace
Replace
Replace
Replace
Replace
Replace
Replace
Adjust or replace
Adjust / repair / replace
Inspect / replace