Specifications; Special Tools - Victory Cross Roads Classic Service Manual

Specifications

CYLINDER & PISTON
Item
Cylinder
Piston
Piston Ring Clearances
Piston Ring to Ring Land

Special Tools

Piston ring compressor pliers: PV-43570-1
Piston ring compressor band: PV-43570-2
Cylinder bore gauge: PV-3017
Straightedge, feeler gauge, precision measuring instruments: Refer to Chapter 1 or Commercially available
Protective sleeves for pistons / studs: Commercially available
I.D.
Out of Round
Taper
Gasket Surface Warpage
Piston Mark Direction
Piston O.D. (Nominal)
(Measured 10mm up from
bottom of skirt, 90 degrees to
pin)
Piston Pin Hole I.D.
Piston Pin O.D.
Piston to Cylinder
Piston to Piston Pin
Ring End Gap - Top
(Installed)
Ring End Gap - 2nd
(Installed)
Ring End Gap - 3rd
(Installed)
Piston Ring Marks
Top Ring
(1.2mm ring thickness)
2nd Ring
(1.2mm ring thickness)
Oil Control Ring
9924047 - 2012-2013 VICTORY Cross Roads / Cross Country Service Manual
© Copyright 2012 Polaris Sales Inc.
CYLINDER & PISTON
Standard
100.987 - 101.013
(3.9759" - 3.9769")
Measure 66mm up from base
gasket surface

Piston orientation is determined by arrow on piston crown.
Position BOTH pistons so arrows point to front of engine.
100.946 - 100.964mm
(3.9742 - 3.9750")
22.006 - 22.012 mm
(.8664 - .8666")
21.995 - 22.000 mm
(.8659 - .8661")
.023 - .067 mm
(.0009 - .0026")
.006 - .017 mm
(.0002 - .0007")
.15 - .40 mm
(.006 - .016")
.33 - .53 mm
(.013 - .021")
.15 - .35 mm
(.006 - .014")
--
.02 - .060 mm
(.0008 - .0024")
.02 - .060 mm
(.0008 - .0024")
.03 - .17 mm
(.001 - .0067")
Service Limit
Check taper and
out-of-round
0.05 mm (.002")
0.05 mm (.002")
.1mm max. (.0039")
Replace if piston-to-
cylinder clearance is
excessive with good cylinder
22.047 mm
(.8680")
21.96 mm
(.864")
.15 mm
(.006")
.035 mm
(.0014")
.80 mm
(.031")
1.11 mm
(.043")
.80 mm
(.031")
"CTOP" mark must face UP on
all rings. page 8.2
.11 mm (.0043")
.11 mm (.0043")
.26 mm (.010")
8.3
8