Victory Cross Roads Classic Service Manual page 310

2012-2013
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2. Replace clutch shaft assembly if bearings are worn or
damaged.
Shift Forks, Shift Fork Rails
Refer to specifications listed on page 10.3 and
page 10.9.
3. Inspect all contact surfaces (A) of each shift fork.
Replace a shift fork if any part is discolored
(overheated), unusually scored, warped, or worn
beyond service limit.
4. Inspect each shift fork pin (B) for wear or damage and
compare to specifications.
B
5. Inspect shift fork rails (C) for wear, scoring, or runout.
C
6. Measure shift fork rail O.D. for wear in 3 or 4 places
along the length. The rail O.D. should be consistent
over the entire length.
9924047 - 2012-2013 VICTORY Cross Roads / Cross Country Service Manual
TRANSMISSION & CRANKSHAFT
7. Slide rails into crankcase holes and check for a good
snug fit.
8. Visually inspect the shift drum bearing (D) in the left
crankcase for wear or damage. The bearing must be
fully seated in the case and held in position by the
retaining plate. Replace the bearing if it is loose in the
bore, or if any side play is detected.
9. Temporarily install shift drum into bearing and rotate,
checking for smooth bearing operation. Also, inspect
shift drum bearing pin in the right crankcase to ensure
it is not loose or worn.
SHIFT DRUM INSPECTION
10. Inspect shift drum grooves (E) for wear. Pay close
attention to corners of grooves where forks change
direction.
11. Inspect shift drum star alignment pin (F). It should fit
tightly in drum and shift star.
A
12. Inspect surface of shift drum star for excessive wear
or damage.
© Copyright 2012 Polaris Sales Inc.
D
E
F
10
10.15

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