Oil Cooler Inspection / Cleaning; Oil Cooler / Oil Line Removal; Oil Cooler / Oil Line Installation - Victory Cross Roads Classic Service Manual

LUBRICATION & COOLING

Oil Cooler Inspection / Cleaning

1. Inspect cooler, lines, and all connections for leaks.
2. Inspect lines for proper routing. Replace if there is any
sign of abrasion or damage.
3. Inspect cooler surface for obstructions or debris.
4. Rinse from engine side with low pressure water.
5. Inspect oil cooler fins for deformation. Fins can be
straightened if not severely deformed and no oil leaks
are present.
6. Inspect cooler mounting fastener for proper torque.
Inspect mounting bracket and rubber grommets for
cracks or damage (page 4.5).

Oil Cooler / Oil Line Removal

1. Place drain pan beneath oil lines.
2. Refer to Chapter 3 to remove the left highway bar, front
chin fairing, left chin fairing, and left foot rest assembly.
3. Remove rear brake line clamps as required for oil line
access.
Refer to Illustration on page 4.5.
NOTE: The upper oil cooler mount is secured to the top
inner edge of the left chin fairing. Remove the nut (A).
4. Remove screw from P-clamp screw (B).
5. Remove screws (C) from lines at cooler.
6. Remove retainer plate screws (D) and plate.
7. Pull both lines straight outward to remove from
crankcase.
8. Slide cooler off of grommets (E).
4.6
9924047 - 2012-2013 VICTORY Cross Roads / Cross Country Service Manual

Oil Cooler / Oil Line Installation

Refer to Illustration on page 4.5. Loosely install all parts,
then tighten in order shown.
Oil Lines to Engine
1. Assemble support grommet (F) with print facing UP.
Install P-clamp over grommet. See P-clamp detail.
2. Install new flat washers on lines.
3. Lubricate new O-rings with engine oil and install against
flat washers.
4. Clean oil line sealing surfaces on engine. Carefully align
and assemble lines to engine.
5. Install retainer plate (G) with curved edges facing OUT.
See detail view.
6. Install screws and torque to 85 in-lbs (9.6 Nm).
7. If lines are not attached to cooler, install them before
installing P-clamp screw.
8. Tighten brake line clamp screws to 85 in-lbs (9.6 Nm).
Oil Cooler Installation
If oil lines were removed from cooler and engine, install
engine end first.
1. Lubricate cooler support grommets in bracket with mild
soap and water solution.
2. Install cooler, engaging posts with grommets.
3. Install oil lines to cooler.
Oil Lines to Cooler
1. Install new backing washers on oil lines.
2. Lubricate new O-rings with engine oil and install on lines
against backing washers.
3. Carefully align and assemble lines to cooler.
4. Install screws and torque to 85 in-lbs (9.6 Nm).
5. Install left chin fairing and upper cooler mounting nut.
6. Install left foot rest and highway bar.
© Copyright 2012 Polaris Sales Inc.