Brake Disc Inspection (Front & Rear); Front Master Cylinder Service - Victory Cross Roads Classic Service Manual

WARNING
After pad installation or any brake system repair, safely
elevate wheel, apply and release brake pedal or lever
2-3 times and release. Verify wheel turns freely without
drag. If rear brake drag is evident, inspect pedal
clearance as outlined on page 2.16. Do not operate the
motorcycle if drag is still evident after clearance
adjustment. Inspect vehicle to determine cause and
repair as necessary.
Brake Disc Inspection (Front & Rear)
1. Visually inspect disc for cracks or damage.
2. Measure brake disc thickness in several locations
around disc with a micrometer, and along wear surface
and compare to specifications found on page 15.3.
Measure runout here
Measure thickness at 4 points around
disc and 2 spots at each point.
9924047 - 2012-2013 VICTORY Cross Roads / Cross Country Service Manual
2 mm
© Copyright 2012 Polaris Sales Inc.
NOTE: Replace the brake disc if any measurement is
worn beyond the service limit.
3. With disc mounted to wheel, inspect for runout or
warpage with a dial indicator and compare to
specifications found on page 15.3. Runout should be
measured 2-4mm in from outside edge of disc.
4. If runout is excessive, refer to Troubleshooting at the
end of this Chapter. Replace brake disc if dial indicator
reading displays excessive brake disc runout and other
possible causes have been eliminated.
5. Refer to Chapter 12 for front brake disc removal and
installation. Refer to Chapter 13 for rear brake disc
removal & installation.

Front Master Cylinder Service

NOTICE: Brake fluid and brake cleaners could
damage paint, plastics and some rubber compounds.
Cover or remove plastic and painted parts before
working on the brake system. If brake fluid is spilled
on cosmetic surfaces, immediately rinse the area
with a mild solution of soap and water until all traces
of brake fluid are removed. Be sure master cylinder
reservoir is level before removing cover.
IMPORTANT: Replace all rubber parts upon assembly.
1. Clean the master cylinder. Attach a drain hose to
caliper bleed screw and place the end in a suitable
container. Drain brake fluid from the front brake
system (each caliper on dual front disc models) by
slowly pumping brake lever.
2. Remove mirror (A).
BRAKES
A
15
15.25