Honda Civic 2002-2003 Service Manual page 677

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19. With a sponge, apply a light coat of body primer to
the original adhesive remaining around the
windshield opening flange. Let the body primer dry
for at least 10 minutes:
• Do not apply glass primer to the body, and be
careful not to mix up glass and body primer
sponges.
Never touch the primed surfaces with your hands.
Mask off the dashboard before painting the
flange.
: Apply body primer here.
20mm
10.79 in.1
20mm
10.79 in.1
20. Before filling a cartridge, cut a "V" in the end of the
nozzle IAI as shown.
"~
12 mm (0.47 in.)
A'"
7
mm
10.27
in.)
21. Pack adhesive into the cartridge without air pockets
to ensure continuous delivery.
Put the
cartridge in a
caulking gun, and run a bead of adhesive IAI
around the edge of the windshield (BI between the
dams (el and molding (DI as shown. Apply the
adhesive within 30 minutes atter applying the glass
primer. Make a slightly thicker bead at each corner.
12mm
~
...
10.47 in.1
f -
7mm
10.28in.1
A"
""'II'lI'=-+-'
Overlap
1 mm10.04 in.1
C
/
'-.
' - ---B
o
Inside
- '--I
2mm
\
C
10.08 in.1
~d~1
A
)\\
In5!~e
_' ....--
C
c
--=~::::::::::-,»
' , \
Inside
~
B
c~~
2mm
10.08 in.1 ,-- -'
~B
/
A
22. Use suction cups to hold the windshield over the
opening, align it with the alignment marks made in
step 16, and set it down on the adhesive. Lightly
push on the windshield until its edges are fully
seated on the adhesive all the way around. Do not
open or close the doors until the adhesive is dry.
(cont'dl
20-23

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