Table Of Contents - Honda Civic 2002-2003 Service Manual

Table of Contents

Contents2
General Information3
Table Of Contents3
Chassis And Paint Codes -2002 Model4
Vehicle Identification Number4
Engine Number4
Transmission Number4
Chassis And Paint Codes -2003 Model5
Identification Number Locations6
Warning/Caution Label Locations7
Passenger's Compartment7
Steering Wheel7
Under-Hood Emission Control Label9
Emission Group Identification9
Engine And Evaporative Families9
Lift And Support Points10
Frame Hoist10
Floor Jack10
Safety Stands10
Towing11
Emergency Towing11
Flat-Bed Equipment11
Wheel Lift Equipment11
Parts Marking Locations12
Specifications13
Standards And Service Limits14
Engine Electrical14
Engine Assembly14
Engine Lubrication17
Fuel And Emissions18
Clutch18
Manual Transmission And M/T Differential19
Manual Transmission And Differential20
Design Specifications23
Dimensions23
Weight (U.s.a.)23
Starter23
Manual Transmission23
Steering24
Suspension24
Wheel Alignment24
Brakes24
Tires24
Air Conditioning24
Electrical Ratings25
Body Specifications26
Maintenance27
Lubricants And Fluids28
Maintenance Schedule30
Distance/Time For Normal Conditions30
Distance/Time For Severe Conditions32
Maintenance Item For Normal Conditions34
Listed By Maintenance Item For Severe Conditions35
Special Tools37
Starting System Component Location Index38
Starting System Circuit Diagram39
Starter Circuit Troubleshooting40
Did The Starter Crank The Engine?40
Clutch Interlock Switch Test41
Starter Solenoid Test42
Starter Performance Test43
Starter Replacement44
Starting System45
Starter Overhaul45
Armature Inspection And Test46
Commutator Diameter46
Commutator Runout46
Commutator Mica Depth47
Starter Brush Inspection48
Starter Brush Holder Test48
Starter Field Winding Test48
Brush Spring Inspection48
Planetary Gear Inspection49
Overrunning Clutch Inspection49
Ignition System Component Location Index50
Ignition System Circuit Diagram51
Ignition Timing Inspection52
Ignition Coil Removal/Installation53
Spark Plug Inspection54
Charging System Component Location Index55
Charging System Circuit Diagram56
Charging Circuit Troubleshooting57
Charging System Indicator Test57
Engine Wire Harness 6P Connector57
Alternator And Regulator Circuit Test58
Alternator Control System Test59
Drive Belt Inspection61
Drive Belt Replacement61
Drive Belt Auto-Tensioner Inspection62
Drive Belt Auto-Tensioner Replacement63
Alternator Replacement64
Alternator Overhaul65
Special Tools Required66
Rectifier Test69
Alternator Brush Inspection69
Rotor Slip Ring Test69
Stator Test70
Cruise Control Component Location Index71
Cruise Control Circuit Diagram72
Cruise Control Symptom Troubleshooting Index73
Cruise Control Unit Input Test75
Main Switch Test/Replacement77
Set/Resume/Cancel Switch Test/Replacement77
Cruise Control Actuator Test78
Cruise Control Actuator/Cable Replacement79
Actuator Cable Adjustment80
Clutch Pedal Position Switch Test80
Engine Mechanical81
Engine Removal82
Engine Installation89
Cylinder Head Component Location Index98
Engine Compression Inspection101
Vtec Rocker Arms Test102
Vtc Actuator Inspection103
Valve Clearance Adjustment104
Crankshaft Pulley Removal And Installation106
Cam Chain Removal107
Cam Chain Installation110
Auto-Tensioner Removal/Installation114
Chain Case Oil Seal Installation116
Cylinder Head Cover Removal117
Cylinder Head Removal118
Vtc Actuator, Exhaust Camshaft Sprocket Replacement119
Cylinder Head Bolts Loosening Sequence119
Cylinder Head Inspection For Warpage120
Rocker Arm Assembly Removal121
Rocker Arms And Shafts Disassembly/Reassembly122
Rocker Arms And Shafts Inspection123
Camshaft Inspection124
Valves, Springs, And Valve Seals Removal126
Valve Inspection127
Valve Stem-To-Guide Clearance Inspection127
Valve Guide Replacement128
Valve Seat Reconditioning130
Valves, Springs, And Valve Seals Installation132
Rocker Arm Assembly Installation133
Cylinder Head Installation134
Cylinder Head Cover Installation136
Engine Block140
Connecting Rod And Crankshaft End Play Inspection143
Crankshaft Main Bearing Replacement144
Main Bearing Clearance Inspection144
Main Bearing Selection145
Crankshaft Bore Code Location145
Main Journal Code Location145
Connecting Rod Bearing Replacement146
Rod Bearing Clearance Inspection146
Rod Bearing Selection147
Connecting Rod Big End Bore Code Locations147
Connecting Rod Journal Code Location148
Oil Pan Removal149
Crankshaft And Piston Removal150
Crankshaft Inspection152
Out-Ol-Round And Taper152
Straightness152
Block And Piston Inspection153
Piston Diameter153
Cylinder Bore Size153
Cylinder Honing155
Piston, Pin And Connecting Rod Replacement156
Piston Ring Replacement159
Piston Ring End-Gap159
Top Ring Clearance160
Second Ring Clearance160
Piston Ring Dimensions160
Piston Installation161
If The Crankshaft Is Already Installed161
If The Crankshaft Is Not Installed161
Connecting Rod Bolt Inspection162
Crankshaft Installation162
Oil Pan Installation165
Transmission End Crankshaft Seal Installation-In Car166
Component Location Index169
Oil Pressure Switch Test170
Engine Oil Replacement171
Engine Oil Filter Replacement172
Engine Oil Filter (3/4-Turn Type)172
Oil Filter Feed Pipe Replacement173
Oil Pump Overhaul Exploded View174
Oil Pump Removal175
Oil Pump Inspection176
Inner Rotor-To-Outer Rotor Radial Clearance176
Housing-To-Rotor Axial Clearance176
Housing-To-Outer Rotor Radial Clearance176
Balancer Shaft Inspection177
Bearing Inner Diameter178
No.1 Journal Diameter178
No.2 Journal Oil Clearance179
Oil Pump Installation180
Oil Pressure Switch Replacement182
Intake Manifold And Exhaust System184
Intake Manifold Removal And Installation184
Exhaust Manifold Removal And Installation189
Exhaust Pipe And Muffler Replacement190
Engine Cooling191
Cooling System Component Location Index192
Radiator Cap Test193
Fan Motor Test194
Thermostat Test194
Water Pump Inspection195
Water Pump Replacement195
Coolant Check196
Coolant Replacement196
Thermostat Replacement198
Water Passage Installation199
Water Outlet Installation199
Radiator And Fan Replacement200
Fan Controls Component Location Index201
Fan Controls Symptom Troubleshooting Index202
Circuit Diagram203
Radiator Fan Circuit Troubleshooting204
Radiator Fan Relay 4P Socket204
Radiator Fan Switch Circuit Troubleshooting (Open)206
Radiator Fan Switch Circuit Troubleshooting (Short)206
Radiator Fan Switch Test207
Radiator Fan Switch Replacement207
Fuel And Emissions Systems209
General Troubleshooting Information210
Intermittent Failures210
Opens And Shorts210
How To Use The Pgm Tester Or A Scan Tool210
How To Reset The Ecm211
How To End A Troubleshooting Session211
How To Remove The Ecm For Testing211
How To Troubleshoot Circuits At The Ecm212
Ecm Updating And Substitution For Testing213
How To Update The Ecm213
How To Substitute The Ecm213
Dtc Troubleshooting Index214
Fuel And Emissions Systems Symptom Troubleshooting Index217
Electronic Control System219
Fail-Safe Function219
Back-Up Function219
Two Driving Cycle Detection Method219
Ecm Data220
Ecm Electrical Connections222
Ecm Inputs And Outputs At Connector A (31P)226
Ecm Inputs And Outputs At Connector A (31 P)227
Ecm Inputs And Outputs At Connector B (24P)228
Ecm Inputs And Outputs At Connector E (31P)229
Ecm Inputs And Outputs At Connector E (31 Pi230
Vacuum Hose Routing231
Pgm-Fi System233
Camshaft Position (Cmp) Sensor B233
Air Conditioning (Alc) Compressor Clutch Relay233
Air Fuel Ratio (A/F) Sensor233
Ignition Timing Control234
Injector Timing And Duration234
Intake Air Temperature (Lat) Sensor234
Manifold Absolute Pressure (Map) Sensor234
Secondary Heated Oxygen Sensor (Secondary H02S1)235
Starting Control235
Throttle Position235
Vehicle Speed Sensor235
Vtec/Vtc236
Vtc System237
Idle Control System239
Fuel Supply System239
Brake Pedal Position Switch239
Electrical Power Steering (Eps) Senser239
Intake Air System240
Intake Air Bypass Control Thermal Valve240
Throttle Body240
Catalytic Converter System241
Positive Crankcase Ventilation (Pcv) System241
Evaporative Emission (Evap) Control System242
Ev Ap Canister242
Evap Canister Purge Valve242
Fuel Tank Pressure (Ftp) Sensor242
Idle Control System Diagram243
Intake Air System Diagram243
Evaporative Emission (Evap) Control Diagram244
Ecm Circuit Diagram245
How To Set Readiness Codes253
Malfunction Indicator Lamp (Mil) Indication253
Catalytic Converter Monitor And Readiness Code253
Evaporative Emissions (Evap) Control System Monitor And Readiness Code254
Air Fuel Ratio (A/F) Sensor Monitor And Readiness Code254
Misfire Monitor And Readiness Code255
Fuel System Monitor And Readiness Code255
Comprehensive Component Monitor And Readiness Code255
Otc Troubleshooting259
Ote P0107: Map Sensor Circuit Low Voltage259
Dte P0108: Map Sensor Circuit High Voltage260
Otc P1128: Map Sensor Signal Lower Than Expected261
Otc P1129: Map Sensor Signal Higher Than Expected261
Ote Pol12: Iat Sensor Circuit Low Voltage262
Otc P0113: Iat Sensor Circuit High Voltage263
Dtc P0116: Ect Sensor Range/Performance Problem264
Dtc P0117: Ect Sensor Circuit Low Voltage265
Dtc P0118: Ect Sensor Circuit High Voltage266
Sensor Circuit Low Voltage267
Dtc269
P0123: Tp Sensor Circuit High Voltage269
Dtc P1121: Tp Sensor Signal Lower Than Expected270
Dtc P1122: Tp Sensor Signal Higher Than Expected270
Cooling System Malfunction271
A/F Sensor No Activity Detected272
Secondary Ho2S Circuit Low Voltage272
Dtc P0138: Secondary H02S (Sensor 2) Circuit High Voltage273
Secondary H02S (Sensor 2) Slow Response274
Dtc P0141: Secondary H02S (Sensor 2) Heater Circuit Malfunction275
Fuel System Too Lean277
Fuel System Too Rich277
Cylinder Misfire279
Malfunction In Knock Sensor Circuit284
Ckp Sensor No Signal285
Ckp Sensor Intermittent Interruption285
Vss Circuit Malfunction287
Ecm Power Source Circuit Unexpected Voltage288
Baro Sensor Range/Perfomance Problem290
Baro Sensor Circuit Low Voltage290
Baro Sensor Circuit High Voltage290
A/F Sensor Range/Performance Problem291
A/F Sensor (Sensor 1) Slow Response295
A/F Sensor (Sensor 1) Circuit Range/Performance Problem295
Nf Sensor (Sensor 1) Heater Circuit Malfunction296
Eld Circuit Low Voltage299
Eld Circuit High Voltage300
Camshaft Position (Cmp) Sensor B (Tdc Sensor) No Signal302
Malfunction In Ecm Internal Circuit303
Mil Circuit Troubleshooting304
Olc Circuit Troubleshooting316
Injector Replacement318
A/F Sensor Replacement320
Secondary H02S Replacement320
Ect Sensor Replacement321
Cmp Sensor B (Toc Sensor) Replacement321
Iat Sensor Replacement322
Knock Sensor Replacement322
Ckp Sensor Replacement323
Vtec/Vtc Component Location Index324
Dtc Troubleshooting325
Vtc Oil Control Solenoid Valve Malfunction325
Vlc System Malfunction326
Dtc P0340: Cmp Sensor A No Signal328
Dtc P0344: Cmp Sensor A Intermittent Interruption328
Vtc Phase Gap329
Vtec System Malfunction330
Vtc Oil Control Solenoid Valve Removal/Test334
Cmp Sensor A Replacement335
Vtec Solenoid Valve Removall Inspection335
Idle Control System Component Location Index336
Idle Control System Malfunction337
Iac Valve Circuit Malfunction338
A/C Signal Circuit Troubleshooting340
Alternator Fr Signal Circuit Troubleshooting341
Electrical Power Steering (Eps) Signal Circuit Troubleshooting342
Brake Pedal Position Switch Signal Circuit Troubleshooting344
Idle Speed Inspection345
Ecm Idle Learn Procedure346
Fuel Supply System Component Location Index347
Fuel Pump Circuit Troubleshooting348
Fuel Pressure Relieving351
Fuel Pressure Test352
Fuel Line Inspection353
Fuel Line/Quick-Connect Fittings Precaution355
Fuel Line/Quick-Connect Fittings Removal356
Fuel Line/Quick-Connect Fittings Installation357
Fuel Pressure Regulator Replacement359
Fuel Filter Replacement359
Fuel Pump/Fuel Gauge Sending Unit Replacement360
Fuel Pulsation Damper Replacement361
Fuel Tank Replacement362
Fuel Gauge Sending Unit Test363
Low Fuel Indicator Test365
Intake Air System Component Location Index366
Throttle Body Test367
Intake Air Bypass Control Thermal Valve Test368
Air Cleaner Replacement369
Air Cleaner Element Replacement369
Throttle Cable Adjustment370
Throttle Cable Removal/Installation371
Throttle Body Removal/Installation372
Throttle Body Disassembly Ireassembly373
Catalytic Converter System Troubleshooting374
Catalytic System Efficiency Below Threshold374
Pcv Air Leakage375
Pcv Valve Inspection And Test376
Pcv Valve Replacement376
Evap System Component Location Index377
Ftp Sensorrange/Performance Problem378
Ftp Sensor Circuit Low Voltage379
Ftp Sensor Circuit High Voltage380
Evap Control System Leakage382
Evap Canister Purge Valve Test382
Evap Bypass Solenoid Valve Test383
Evap Canister Vent Shut Valve Test385
Vacuum Hoses And Connections Test386
Canister System Leak Test390
Evap Two Way Valve Test393
Fuel Tank Vapor Control Valve Test394
Evap Canister Replacement396
Fuel Tank Vapor Control Valve Replacement396
Transaxle397
Clutch Component Location Index400
Clutch Pedal, Clutch Pedal Position Switch, And Clutch Interlock Switch Adjustment401
Clutch Master Cylinder Replacement402
Slave Cylinder Replacement404
Clutch Replacement406
Pressure Plate And Clutch Disc Removal406
Flywheel Inspection408
Flywheel Replacement408
Clutch Disc And Pressure Plate Installation409
Release Bearing Replacement410
Transmission Fluid Inspection And Replacement413
Back-Up Light Switch Test413
Transmission Removal414
Transmission Installation418
Transmission Disassembly424
Exploded View-Clutch Housing424
Reverse Shift Fork Clearance Inspection429
Change Lever Clearance Inspection429
Change Lever Assembly Disassembly/Reassembly430
Shift Forks Clearance Inspection431
Shift Forks Disassembly/Reassembly432
Mainshaft Assembly Clearance Inspection433
Mainshaft Disassembly435
Mainshaft Inspection436
Mainshaft Reassembly438
Countershaft Assembly Clearance Inspection441
Countershaft Disassembly442
Countershaft Inspection443
Countershaft Reassembly444
Synchro Sleeve And Hub Inspection And Reassembly449
Synchro Ring And Gear Inspection449
Mainshaft Bearing And Oil Seal Replacement451
Countershaft Bearing Replacement452
Mainshaft Thrust Clearance Adjustment453
Transmission Reassembly456
Gearshift Mechanism Replacement461
Mit Differential Component Location Index462
Backlash Inspection463
Final Driven Gear/Carrier Replacement463
Carrier Bearings Replacement464
Oil Seal Replacement465
Differential Thrust Clearance Adjustment466
Driveline/Axle468
Drivelinel Axle469
Driveshaft Inspection470
Driveshafts Removal470
Driveshafts Disassembly472
Dynamic Damper Replacement475
Driveshafts Reassembly476
Inboard Joint Side478
Driveshafts Installation484
Intermediate Shaft Removal486
Intermediate Shaft Disassembly487
Intermediate Shaft Reassembly489
Intermediate Shaft Installation491
Steering Component Location Index495
Steering Wheel Rotational Play Check496
Power Assist Check496
Steering Linkage And Gearbox Inspection497
Steering Wheel Removal498
Steering Wheel Disassembly/Reassembly499
Steering Wheel Installation500
Steering Column Removal And Installation501
Steering Column Inspection503
Steering Lock Replacement504
Rack Guide Adjustment505
Electrical Power Steering (Eps)506
Eps Components507
Eps Indicator509
Diagnostic Trouble Code (Dtc)509
Restriction On Power Assist Operation509
How To Troubleshoot Eps Otcs510
Service Check Signal Circuit Method510
How To Retrieve Eps Otcs510
How To Clear Eps Otcs511
Symptom Troubleshooting Index514
Eps Control Unit Inputs And Outputs At Connector A (2P)515
System Description515
Eps Control Unit Inputs And Outputs At Connector C (20P)516
Eps Components Circuit Diagram517
Torque Sensor T(Sig519
Torque Sensor Vt3 And Vt6520
Torque Sensor Vcc1/Vcc2522
Vehicle Speed Sensor Signal524
Engine Speed Signal524
Eps Control Unit Internal Circuit526
Voltage For Motor527
Motor Driven Current529
Eps Indicator Circuit Troubleshooting538
Motor Removal/Installation540
Steering Gearbox Removal542
Steering G Earbox Overhaul546
Steering Gearbox Installation554
Eps Control Unit Removal/Installation558
Tie-Rod Ball Joint Boot Replacement558
Front And Rear Suspension560
Front Suspension561
Pre-Alignment Checks562
Front Caster Inspection562
Front Camber Inspection563
Front Camber Adjustment563
Rear Camber Inspection564
Front Toe Inspection Adjustment565
Rear Toe Inspection Adjustment565
Wheel Bearing End Play Inspection566
Turning Angle Inspection566
Wheel Runout Inspection567
Ball Joint Removal568
Knuckle/Hub/Wheel Bearing Replacement569
Ball Joint Boot Replacement574
Stabilizer Bar Replacement575
Stabilizer Link Removal/Installation576
Lower Arm Removal/Installation577
Damper/Spring Replacement578
Rear Suspension584
Hub Bearing Unit Replacement584
Knuckle Replacement586
Upper Arm Removal/Installation590
Trailing Arm Removal/Installation591
Conventional Brake Components597
Conventional Brake Component Location Index598
Brake System Inspection And Tests599
Brake Pedal And Brake Pedal Position Switch Adjustment601
Pedal Height601
Pedal Free Play601
Parking Brake Check And Adjustment602
Brake System Bleeding603
Brake System Indicator Circuit Diagram604
Parking Brake Switch Test605
Brake Fluid Level Switch Test605
Front Brake Pads Inspection And Replacement606
Front Brake Disc Inspection608
Front Brake Caliper Overhaul609
Master Cylinder Replacement610
Master Cylinder Inspection611
Brake Booster Push Rod Clearance Adjustment611
Brake Booster Test613
Brake Booster Replacement614
Rear Brake Pads Inspection And Replacement615
Rear Brake Disc Inspection617
Rear Brake Caliper Overhaul618
Brake Hoses And Lines Inspection619
Brake Hose Replacement620
Parking Brake Cable Replacement621
Components621
Abs Components624
Abs Indicator625
How To Troubleshoot Abs Dtcs626
How To Clear Abs Dtcs627
Abs Indicator Circuit Troubleshooting629
Abs Control Unit Inputs And Outputs For 31P Connector630
Abs Modulator634
Wheel Sensors635
Dtc 11, 13, 15, 17: Wheel Sensor639
Dtc 12. 14. 16. 18: Wheel Sensor Pulse Signal640
Continuous Operation641
Solenoid642
Motor Locked642
Dtc 52: Motor Stuck Off643
Dtc 53: Motor Stuck On644
Dtc 54: Main Relay Stuck Off645
Dtc 61: Ig2 Voltage645
Ass Indicator Circuit Troubleshooting646
Dtc 81: Cpu (Central Processing Unit)646
Abs Indicator Does Not Come On646
Abs Indicator Does Not Go Off647
Brake System Indicator Circuit Troubleshooting649
Brake System Indicator Does Not Come On649
Brake System Indicator Does Not Go Off649
Ass Modulator-Control Unit Removal And Installation651
Abs Modulator-Control Unit Removal And Installation652
Wheel Sensor Inspection653
Wheel Sensor Replacement653
Body654
Doors656
Door Panel Removal/Installation658
Door Outer Handle Replacement660
Door Latch Replacement661
Door Glass And Regulator Replacement663
Door Sash Trim Replacement664
Door Glass Outer Weatherstrip Replacement664
Door Weatherstrip Replacement665
Door Glass Adjustment665
Door Position Adjustment666
Door Striker Adjustment667
Mirrors668
Power Mirror Replacement669
Mirror Holder Replacement669
Rearview Mirror Replacement670
Glass671
Windshield Replacement673
Rear Window Replacement679
Quarter Glass Replacement683
Moonroof689
Moonroof Symptom Troubleshooting Index690
Glass Height Adjustment691
Glass Replacement691
Wind Deflector Replacement692
Drain Channel Replacement693
Sunshade Replacement694
Motor Replacement695
Frame And Drain Tube Replacement696
Drain Channel Slider And Cable Assembly Replacement698
Limit Switch Adjustment700
Fully Closed Position Adjustment700
Auto-Stop Position Adjustment701
Closing Force And Opening Drag Check702
Interior Trim703
Trim Removal/Installation-Door Area704
Trim Removal/Installation -Rear Side Area705
Trim Removal/Installation -Cargo Floor Area706
Trim Removal/Installation-Hatch Area707
Headliner Removal/Installation708
Carpet Replacement709
Consoles, Front And Rear709
Console, Front And Rear Removal/Installation711
Front Console Disassembly/Reassembly712
Instrument Panel Removal/Installation713
Driver's Dashboard Lower Cover Removal/Installation713
Driver's Dashboard Under Cover Removal/Installation714
Driver's Pocket Removal/Installation714
Shift Lever Trim Removal/Installation715
Dashboard Center Panel Removal/Installation716
Passenger's Dashboard Lower Cover Removal/Installation717
Glove Box Removal/Installation717
Dashboard Side Vent Removal/Installation718
Beverage Holder Removal/Installation718
Driver's Tray Removal/Installation719
Passenger's Tray Removal/Installation719
Dashboard Removal/Installation720
Driver's Side721
Middle Portion721
Passenger's Side721
Steering Hanger Beam Replacement722
Seats724
Front Seat Removal/Installation725
Front Seat Disassembly/Reassembly-Driver's727
Front Seat Disassembly/Reassembly-Passenger's728
Front Seat Cover Replacement729
Seat·back Cover729
Seat Cushion Cover732
Rear Seat Removal/Installation734
Rear Seat-Back Latch Replacement735
Rear Seat-Back Striker Replacement735
Rear Seat-Back Cover Replacement736
Rear Seat Cushion Cover Replacement738
Front Bumper Removal/Installation739
Rear Bumper Removal/Installation740
Hood741
Adjustment741
Hood Seal Replacement742
Hood Insulator Replacement743
Hatch Adjustment744
Hatch Support Strut Replacement745
Hatch Weatherstrip Replacement746
Fuel Fill Door Adjustment747
Exterior Trim748
Front Grille Replacement748
Cowl Covers Replacement749
A-Pillar Corner Trim Replacement750
Roof Molding Replacement751
Rear License Trim Replacement752
Hatch Spoiler Replacement753
Emblem Replacement754
Front Inner Fender Replacement756
Front Fender Fairing Replacement757
Fenderwell758
Fuel Pipe Protector Replacement758
Rear Air Outlet Replacement758
Openers Component Location Index759
Hood Opener Cable Replacement760
Fuel Fill Door Opener Cable Replacement761
Hood Latch Replacement762
Fuel Fill Door Opener Replacement763
Hatch Handle Replacement764
Hatch Latch Replacement764
Hatch Lock Cylinder Replacement765
Subframe Replacement766
Frame Stiffener, Brace, And Gusset Replacement767
Frame Stiffener, Brace, And Gusset Torque767
Frame Repair Chart768
Top View768
Side View770
Hvac (Heating, Ventilation, And Air Conditioning)773
Heating And Air Conditioning775
Replacement775
A/C Service Tips And Precautions778
A/C Refrigerant Oil Replacement778
How To Retrieve A Dtc780
Heater Control Panel Inputs And Outputs783
Heating And Air Conditioning Circuit Diagram785
Heating And Air Conditioning Dtc Troubleshooting787
An Open In The Air Mix Control Motor Circuit787
A Short In The Air Mix Control Motor Circuit787
A Problem In The Air Mix Control Linkage, Door, Or Motor788
An Open Or Short In The Mode Control Motor Circuit789
A Problem In The Mode Control Linkage, Doors, Or Motor790
A Problem In The Blower Motor Circuit791
An Open In The Evaporator Temperature Sensor Circuit794
A Short In The Evaporator Temperature Sensor Circuit795
Recirculation Control Motor Circuit Troubleshooting796
Heater Control Power And Ground Circuits Troubleshooting798
Condenser Fan Circuit Troubleshooting799
Radiator And Condenser Fans Common Circuit Troubleshooting800
Compressor Clutch Circuit Troubleshooting801
A/C Pressure Switch Circuit Troubleshooting803
Air Mix Control Motor805
Air Mix Control Motor Replacement805
Mode Control Motor Test806
Mode Control Motor Replacement806
Recirculation Control Motor Test807
Recirculation Control Motor Replacement807
Evaporator Temperature Sensor Replacement808
Evaporator Temperature Sensor Test808
Power Transistor Test809
Heater Control Panel And Push Switch Assembly Removal And Installation809
Dust And Pollen Filter Replacement810
Blower Unit Removal And Installation810
Blower Unit Components Replacement812
Evaporator Core Replacement813
Heater Unit/Core Replacement814
Heater Valve Cable Adjustment817
Compressor Replacement818
Compressor Clutch Check819
Compressor Clutch Overhaul820
Compressor Thermal Protector Replacement822
Compressor Relief Valve Replacement822
Condenser Replacement823
Refrigerant Recovery824
System Evacuation825
System Charging826
Refrigerant Leak Test827
A/C System Tests828
Performance Test829
Body Electrical831
Tips And Precautions834
Before Troubleshooting834
Handling Connectors834
Handling Wires And Harnesses835
Testing And Repairs836
Five-Step Troubleshooting837
Wire Color Codes837
Relay And Control Unit Locations838
Engine Compartment838
Dashboard839
Door And Seat843
Connectors And Harnesses844
Connector Index844
Battery Ground Cable845
Engine Ground Cable845
Starter Subharness846
Engine Compartment Wire Harness (Right Branch)849
Engine Compartment Wire Harness (Left Branch)851
Eps Subharness855
Dashboard Wire Harness A (Left Branch)857
Dashboard Wire Harness A (Right Branch)859
Ecm Wire Harness863
Floor Wire Harness (Front Side)865
Roof Wire Harness869
Hatch Wire Harness870
Driver's Door Wire Harness871
Passenger's Door Wire Harness872
Opds Unit Harness873
A/C Wire Harness874
Connector To Fuse/Relay Box Index875
Under-Hood Fuse/Relay Box875
Under-Dash Fuse/Relay Box876
Power Distribution877
Ground Distribution879
Ground To Components Index879
Battery881
Battery Test881
Power Relay Test882
Five-Terminal Type883
Ignition Switch884
Gauges885
Self-Diagnostic Procedure887
Entering The Self-Diagnosis Function887
The Beeper Drive Circuit Check887
The Indicator Drive Circuit Check887
The Lcd Segment Check888
The Gauge Drive Circuit Check888
The Communication Line Check888
Ending The Self-Diagnosis Function888
Gauges Circuit Diagram889
Gauge Bulb Replacement894
Gauge Assembly Replacement895
Coolant Temperature Gauge Troubleshooting895
Vehicle Speed Signal Circuit Troubleshooting896
Vss Replacement898
Exterior Lights899
Circuit Diagram - Usa902
Circuit Diagram - Canada903
Wht903
Circuit Diagram - Brake Lights905
Circuit Diagram - Back-Up Lights906
Daytime Running Lights Control Unit Input Test - Canada907
Headlight Adjustment909
Before Adjusting The Headlights909
Headlight Replacement910
Combination Light Switch Test/Replacement911
Bulb Replacement912
Front Turn Signal Light Parking Light912
Taillight Replacement913
High Mount Brake Light Replacement913
License Plate Light Replacement914
Side Marker Light Replacement914
Brake Pedal Position Switch Test915
Side Turn Signal Light Replacement915
Turn Signal/Hazard Flasher916
Blk917
Turn Signal/Hazard Relay Input Test918
Hazard Warning Switch Test919
Entry Light Control System920
Ignition Key Switch Test922
Ignition Key Light Test922
Control Unit Input Test923
Blu923
Interior Lights925
Ceiling Light/Spotlights Test/Replacement927
Rear Ceiling Light Test/Replacement927
Cargo Area Light Test/Replacement928
Hatch Latch Switch Test928
Audio System929
Audio Unit Removal/Installation931
Audio Unit Connector Replacement932
Speaker Replacement933
Door Speaker933
Tweeter933
Rear933
Roof Antenna Replacement934
Rear Window Defogger935
Function Test937
Defogger Wire Repair937
Noise Condenser Capacity Test938
Moonroof Component Location Index939
Grn940
Moonroof Control Unit Input Test941
Switch Test/Replacement943
Motor Test943
Limit Switch Test944
Auto-Stop Switch Test944
Power Mirrors Component Location Index945
Red946
Power Mirrors947
Left Mirror947
Right Mirror947
Defogger (Canada)947
Orn947
Power Mirror Switch Test948
Power Mirror Actuator Test948
Power Mirror Actuator Replacement949
Pnk950
Horns951
Horn Test/Replacement953
Horn Switch Test953
Power Windows Component Location Index955
Power Windows957
Master Switch Input Test957
Master Switch Test959
Driver's Window Switch:959
Driver's Window Motor Test960
Pulser Test960
Passenger's Window Switch Input Test961
Passenger's Window Switch Test963
Passenger's Window Motor Test963
Master Switch Replacement964
Passenger's Window Switch Replacement964
Wipers/Washers965
Circuit Diagram - Windshield967
Circuit Diagram - Rear Window968
Rear Window Wiper Intermittent Control Unit Input Test969
Wiper/Washer Switch Test/Replacement971
Wiper Motor Test974
Rear Window974
Washer Motor Test975
Washer Fluid Level Switch Test975
Windshield Wiper Motor Replacement976
Rear Window Wiper Motor Replacement977
Washer Reservoir Replacement977
Washer Tubes Replacement978
Accessory Power Socket980
Accessory Power Socket Test/Replacement980
Keyless/Power Door Lock System Component Location Index981
Keyless Receiver Unit Input Test984
Door Lock Actuator Test989
Hatch Lock Actuator Test990
Door Lock Knob Switch Test991
Door Lock Switch Test991
Transmitter Test992
Transmitter Programming992
Immobilizer System Component Location Index993
Immobilizer System Circuit Diagram995
Immobilizer Control Unit-Receiver Replacement998
Multiplex Control System999
System Descriptions1002
Multiplex Communication1002
Wake-Up And Sleep1002
Fail-Safe1002
Mode 1 Tset1003
Multiplex Control Unit Input Test1006
Restraints1009
Restraints Special Tools1010
Seat Belts Component Location Index1011
Front Seat Belt Replacement1012
Seat Belt Buckle1014
Rear Seat Belt Replacement1015
Center Belt And Seat Belt Buckles1016
Retractor, Front And Rear1017
Center Anchor Bolt Construction1017
Retractor, Rear Center1018
In-Vehicle1018
Child Seat Tether Anchor Removal/Installation1019
Srs Component Location Index1020
Steering-Related Precautions1021
Cable Reel Alignment1021
Airbag Handling And Storage1022
Wiring Precautions1024
Precautions For Electrical Inspections1024
Spring-Loaded Lock Connector1025
Front Airbag Connectors1025
Side Airbag Connector1025
Backprobing Spring-Loaded Lock Connectors1026
Seats With Side Airbags1026
Disconnecting System Connectors1027
Driver's Airbag1028
Side Airbag1028
Seat Belt Tensioner1029
Srs Unit1029
Seat Belt Buckle Tensioner1029
Reading The Dtc1030
Pgm Tester "Srs" Menu Method1030
Example Of Dtc Indications1032
Erasing The Dtc Memory1033
Troubleshooting Intermittent Failures1033
Initializing The Opds (Occupant Position Detection System) Unit1034
Srs Components1038
Airbags1038
Side Airbags1038
Seat Belt And Seat Belt Buckle Tensioners1038
Srs Operation1039
Driver's And Front Passenger's Airbag(S)1039
Open In Driver's Airbag Inflator1043
Increased Resistance In Driver's Airbag Inflator1043
Short To Ground In Driver's Airbag Inflator1047
Short To Power In Front Passenger's Airbag Inflator1052
Faulty Driver's Seat Belt Buckle Switch1078
Faulty Front Passenger's Seat Belt Buckle Switch1081
Component Replacement/Inspection After Deployment1119
Driver's Airbag Replacement1120
Front Passenger's Airbag Replacement1121
Side Airbag Replacement1122
Airbag Disposal1123
Deploying Components Out Of The Vehicle1125
Deployment Tool Check1125
Disposal Of Damaged Components1125
Cable Reel Replacement1126
Srs Unit Replacement1129
Side Impact Sensor Replacement1130
Opds Unit Replacement1131
Front Impact Sensor Replacement1132
Service Manual Index1133