Countershaft Disassembly - Honda Civic 2002-2003 Service Manual

Manual Transmission
Countershaft Assembly Clearance
Inspection (cont'd)
5. Measure the thickness of the distance collar.
• If the thickness is not within the standard, replace
the distance collar with a new one.
• If the thickness is within the standard, go to
step
6.
Standard:
28.03-28.08 mm (1.104-1.106 in.)
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-----....
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--<:
6. Measure the thickness of the 2nd gear.
• If the thickness of 2nd gear is less than the
service limit, replace 2nd gear with a new one.
• If the thickness of 2nd gear is within the service
limit, replace the 1st/2nd synchro hub with a new
one.
Standard:
27.92-27.97 mm (1.099-1.101 in.)
Service
Limit:
27.87
mm
(1.097 in.)
13-32
Countershaft Disassembly
1. Securely clamp the countershaft assembly in a
bench vise with wood blocks.
2. Remove the special bolt (left-hand threads).
3.
Support the ball bearing
(A)
on steel blocks, then
use a press
(8)
and an attachment
(e)
to press the
counters haft out of the ball bearing.
c
4. Remove the 35 mm shim and distance collar.
I