Flywheel Inspection; Flywheel Replacement - Honda Civic 2002-2003 Service Manual

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Flywheel Inspection
1. Inspect the ring gear teeth for wear and damage.
2. Inspect the clutch disc mating surface on the
flywheel for wear, cracks, and burning.
3. Measure the flywheel (A) runout using a dial
indicator (8) through at least two full turns. Push
against the flywheel each time you turn it to take up
the crankshaft thrust washer clearance. If the
runout is more than the service limit, replace the
flywheel and recheck the runout. Resurfacing the
flywheel is not recommended.
Standard (New): 0.05 mm (0.002 in.) max.
Service Limit: 0.15 mm (0.006 in.)
A
Flywheel Replacement
1. Install the special tool.
--:::::::::::::.;::=L
~
07lAB-PV00100 or
07924-PD0003
2. Remove the flywheel mounting bolts in a crisscross
pattern in several steps, then remove the flywheel.
3. Install the flywheel on the crankshaft, and install
the mounting bolts finger-tight.
4. Install the special tool, then torque the flywheel
mounting bolts in a crisscross pattern in several
steps.
12x1.0mm
103 N·m
(10.5 kgl·m, 76 Ibl·ftl
07LAB-PV00100 or
07924-PD20003
(conl'd)
12-11